scholarly journals The Effect of the Contact Model on the Design of Mechanical Systems

Author(s):  
M. R. Brake ◽  
D. S. Aragon ◽  
D. J. VanGoethem ◽  
H. Sumali

Impact is a wide-spread phenomenon in mechanical systems that can have a significant effect on the system’s dynamics, stability, wear, and damage. The simulation of impact in complex, mechanical systems, however, is often too computationally intensive for high fidelity finite element analyses to be useful as design tools. As a result, rigid body dynamics and reduced order model simulations are often used, with the impact events modeled by ad hoc methods such as a constant coefficient of restitution or a penalty stiffness. The consequences of the choice of contact model are studied in this paper for a representative multiple-degrees of freedom mechanical system. Four contact models are considered in the analysis: a constant coefficient of restitution model, two similar elastic-plastic constitutive models, and one dissimilar elastic-plastic constitutive model. The predictions of wear, mechanical failure, and stability are assessed for each of the contact models, and the subsequent effect on the system design is investigated. These results emphasize the importance of choosing a realistic contact model when simulations are being used to drive the design of a system.

Author(s):  
M. R. Brake

Impact is a wide-spread phenomenon in mechanical systems that can have a significant effect on the systems dynamics, stability, wear, and damage. The simulation of impact in complex, mechanical systems, however, is often too computationally intensive for high fidelity finite element analyses to be useful as design tools. As a result, rigid body dynamics and reduced order model simulations are often used, with the impact events modeled by ad hoc methods such as a constant coefficient of restitution or penalty stiffness. The effect of epistemic uncertainty in the choice of contact model is investigated in this paper for a representative multiple-degree of freedom mechanical system. Five contact models are considered in the analysis: a constant coefficient of restitution model, a piecewise-linear stiffness and damping (i.e. Kelvin-Voight) model, two similar elastic-plastic constitutive models, and one dissimilar elastic-plastic constitutive model. The predictions of wear and mechanical failure are assessed for each of the contact models. The ramifications of the choice of the contact model for an optimization study of the system’s geometric design are also presented. These results emphasize the importance of choosing an accurate contact model when simulations are being used to drive the design of a system.


Author(s):  
M. R. Brake

Impact is a phenomenon that is ubiquitous in mechanical design; however, the modeling of impacts in complex systems is often a simplified, imprecise process. In many high fidelity finite element simulations, the number of elements required to accurately model the constitutive properties of an impact event is impractical. As a result, rigid body dynamics with approximate representations of the impact dynamics are commonly used. These approximations can include a constant coefficient of restitution, an artificially large penalty stiffness, or a single degree of freedom constitutive model for the impact dynamics that is specific to the type of materials involved (elastic, plastic, viscoelastic, etc.). In order to understand the effect of the impact model on the system’s dynamics, simulations are conducted to investigate a single degree of freedom, two degrees of freedom, and continuous system each with rigid stops limiting the amplitude of vibration. Five contact models are considered: a coefficient of restitution method, a penalty stiffness method, two similar elastic-plastic constitutive models, and a dissimilar elastic-plastic constitutive model. Frequency sweeps show that simplified contact models can lead to incorrect assessments of the system’s dynamics and stability. In the worst case, periodic behavior can be predicted in a chaotic regime. Additionally, the choice of contact model can significantly affect the prediction of wear and damage in the system.


Author(s):  
Akshay Mallikarjuna ◽  
Dan Marghitu ◽  
P.K. Raju

— In this study, an optimized method to simulate the dynamic 3D event of the impact of a rod with a flat surface has been presented. Unlike the 2D FEM based contact models, in this study both the bodies undergoing the impact are considered elastic(deformable) and simulation is the dynamic event of the impact, instead of predefined 2D symmetric contact analysis. Prominent contact models and plasticity models to define material properties in ANSYS are reviewed. Experimentation results of normal and oblique impact of the rod for different rods provided the coefficient of restitution. Experimental results of permanent deformation on the base for different impact velocity is derived out of a prominent impact study. The simulation results are in co-relation with experiment and both indentation and flattening models on the coefficient of restitution (COR) and permanent deformation of the base and rod after the impact. Thus, the presented 3D Explicit Dynamic simulation of impact is validated to analyze the impact behavior of the 2 bodies without any predefined assumptions with respect to boundary conditions or material properties.


2015 ◽  
Vol 801 ◽  
pp. 25-32
Author(s):  
Ozdes Cermik ◽  
Hamid Ghaednia ◽  
Dan B. Marghitu

In the current study a flattening contact model, combined with a permanent deformation expression, has been analyzed for the oblique impact case. The model has been simulated for different initial conditions using MATLAB. The initial impact velocity used for the simulations ranges from 0.5 to 3 m/s. The results are compared theoretically for four different impact angles including 20, 45, 70, and 90 degrees. The contact force, the linear and the angular motion, the permanent deformation, and the coefficient of restitution have been analyzed. It is assumed that sliding occurs throughout the impact.


2020 ◽  
Vol 50 (2) ◽  
pp. 169-188
Author(s):  
Mohammad Poursina ◽  
Parviz E. Nikravesh

Abstract In this study, we develop an analytical formula to approximate the damping coefficient as a function of the coefficient of restitution for a class of continuous contact models. The contact force is generated by a logical point-to-point force element consisting of a linear damper connected in parallel to a spring with Hertz force–penetration characteristic, while the exponent of deformation of the Hertz spring can vary between one and two. In this nonlinear model, it is assumed that the bodies start to separate when the contact force becomes zero. After separation, either the restitution continues or a permanent penetration is achieved. Therefore, this model is capable of addressing a wide range of impact problems. Herein, we apply an optimization strategy on the solution of the equations governing the dynamics of the penetration, ensuring that the desired restitution is reproduced at the time of separation. Furthermore, based on the results of the optimization process along with analytical investigations, the resulting optimal damping coefficient is analytically expressed at the time of impact in terms of system properties such as the effective mass, penetration velocity just before the impact, coefficient of restitution, and the characteristics of the Hertz spring model.


Author(s):  
Robert Seifried

The effect of body flexibility on the impact process is studied through longitudinal impacts on rods and transverse impacts on beams. An experimental setup is presented using Laser-Doppler-Vibrometers in order to measure the displacement and velocity of the colliding bodies during impact. For the numerical investigation, modally-reduced models are used in combination with local Finite Element contact models. Performed on a microscale, these experimental and numerical investigations yield a good understanding of the effect of flexibility influencing the impact, and therefore, the coefficient of restitution. The investigations show that impacts of steel spheres on rods and beams yield strong structural vibrations. In the case of the rod impacts, the coefficient of restitution decreases monotonically with increasing initial velocity. In the case of the beams, the strong bending vibrations which are initiated, cause multiple successive impacts within a very short time period. This results in highly nonlinear behavior and uncertainty for the coefficient of restitution.


2010 ◽  
Vol 77 (4) ◽  
Author(s):  
Robert Seifried ◽  
Hirofumi Minamoto ◽  
Peter Eberhard

Generally speaking, impacts are events of very short duration and a common problem in machine dynamics. During impact, kinetic energy is lost due to plastic deformation near the contact area and excitation of waves. Macromechanically, these kinetic energy losses are often summarized and expressed by a coefficient of restitution, which is then used for impact treatment in the analysis of the overall motion of machines. Traditionally, the coefficient of restitution has to be roughly estimated or measured by experiments. However, more recently finite element (FE) simulations have been used for its evaluation. Thereby, the micromechanical plastic effects and wave propagation effects must be understood in detail and included in the simulations. The plastic flow, and thus the yield stress of a material, might be independent or dependent of the strain-rate. The first material type is called elastic-plastic and the second type is called elastic-viscoplastic. In this paper, the influence of viscoplasticity of aluminum and steel on the impact process and the consequences for the coefficient of restitution is analyzed. Therefore, longitudinal impacts of an elastic, hardened steel sphere on aluminum AL6060 rods and steel S235 rods are investigated numerically and experimentally. The dynamic material behavior of the specimens is evaluated by split Hopkinson pressure bar tests and a Perzyna-like material model is identified. Then, FE impact simulations and impact experiments with laser-doppler-vibrometers are performed. From these investigations it is shown that strain-rate effects of the yield stress are extremely small for impacts on aluminum but are significant in impacts on steel. In addition, it is demonstrated that it is possible to evaluate for both impact systems the coefficient of restitution numerically, whereas for the aluminum body a simple elastic-plastic material model is sufficient. However, for the steel body an elastic-viscoplastic material model must be included.


2016 ◽  
Vol 2016 ◽  
pp. 1-12
Author(s):  
E. Shahabpoor ◽  
A. Pavic

The dynamic interactions of falling human bodies with civil structures, regardless of their potentially critical effects, have sparsely been researched in contact biomechanics. The physical contact models suggested in the existing literature, particularly for short-distant falls in home settings, assume the human body falls on a “rigid” (not vibrating) ground. A similar assumption is usually made during laboratory-based fall tests, including force platforms. Based on observations from a set of pediatric head-first free fall tests, the present paper shows that the dynamics of the grounded force plate are not always negligible when doing fall test in a laboratory setting. By using a similar analogy for lightweight floor structures, it is shown that ignoring the dynamics of floors in the contact model can result in an up to 35% overestimation of the peak force experienced by a falling human. A nonlinear contact model is suggested, featuring an agent-based modelling approach, where the dynamics of the falling human and the impact object (force plate or a floor structure here) are each modelled using a single-degree-of-freedom model to simulate their dynamic interactions. The findings of this research can have wide applications in areas such as impact biomechanics and sports science.


Author(s):  
Eduardo Corral ◽  
Raúl Gismeros Moreno ◽  
M. J. Gómez García ◽  
Cristina Castejón

AbstractIn the present work, an introduction to the contact phenomena in multibody systems is made. The different existing approaches are described, together with their most distinctive features. Then, the term of coefficient of restitution is emphasized as a tool to characterize impact events and the algorithm for calculating the relative indentation between two convex-shaped bodies is developed. Subsequently, the main penalty contact models developed in the last decades are presented and developed, analysing their advantages and drawbacks, as well as their respective applications. Furthermore, some models with specific peculiarities that could be useful to the reader are included. The aim of this work is to provide a resource to the novice researcher in the field to facilitate the choice of the appropriate contact model for their work.


2021 ◽  
Vol 249 ◽  
pp. 06007
Author(s):  
Fabricio Éric Fernández ◽  
Marcelo Fabián Piva ◽  
Román Gustavo Martino ◽  
María Alejandra Aguirre

To gain an understanding of the factors affecting the interaction of one grain with its environment as it reaches equilibrium, we study a particle bouncing off a flat surface. The bouncing of the particle leads to dissipation that is usually characterized with t, the coefficient of restitution, defined as the ratio between the velocity component that is normal to the contact surface just before impact (Vn) and the same component, but immediately after the collision (Vn’), i.e. related to a kinetic energy corresponding to motion in the normal direction. We will show how d is affected by energy stored in other degrees of freedom and transferred to kinetic energy that leads to an increase in normal velocity after the impact Vn’, and therefore to, ɛ >1. For this purpose, the evolution of potential, translational kinetic energy and rotational kinetic energy is analysed during the whole relaxation process and just before and after each collision for two different types of particle, a disk and a faceted particle.


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