Experimental and Numerical Study of the Effects of Asymmetric Micro Ratchets on Pool Boiling Performance

Author(s):  
Lance Brumfield ◽  
Sunggook Park

Nucleate boiling is an attractive method for achieving high heat flux at low superheat temperatures. It is frequently used for industrial applications such as heat exchangers and is being considered to cool advanced central processing units (CPU) which produce heat fluxes on the order of 1 MW/m2 and are becoming increasingly less efficient to cool via forced conduction of air. The issues with implementing nucleate boiling as a cooling mechanism lies in the difficulty of quantifying the complex and numerous mechanisms which control the process. A comprehensive nucleate boiling model has yet to be formulated and will be required in order to safely and reliably cool high performance electronics. Spatially periodic systems with localized asymmetric surface structures (ratchets) can induce directed transport of matter (liquid/particles) in the absence of net force. It was hypothesized that ratchets may enhance pool boiling heat transfer by aiding in the removal of vapor which forms on the heated surface. Therefore, experiments on pool boiling using asymmetric micro ratchets of various geometries, with FC-72 as the working fluid, were investigated. Additionally, various numerical pool boiling simulations were performed using FLUENT to better understand the underlying physical principles behind pool boiling.

Author(s):  
Tomio Okawa ◽  
Takahito Kamiya

It is known that dispersion of a small amount of nanometer-sized particles in liquid can cause substantial improvement of the critical heat flux in pool boiling. Nanofluids (colloidal suspensions of nanoparticles in a base fluid) may therefore be used as the coolant in industrial applications in which high-heat-flux removal is needed. If it is supposed that the deposition of nanoparticles onto the heated surface during nucleate boiling is the main cause of the CHF enhancement in nanofluids, a certain time period is considered to be necessary for the CHF to be improved. In view of this, preliminary experiments were performed in the present work to investigate the time scale of CHF improvement; here, distilled water was used as a base fluid, and TiO2 and copper were selected as the materials of nanoparticles and heated surface, respectively. Under a particular experimental conditions of nanoparticle concentration and nucleate boiling heat flux (40 mg/l and 500 kW/m2), an approximate time scale of CHF improvement was 10 min; this value might not be negligibly short in some nanofluid applications. The measured time-variations of the wall superheat during the nucleate boiling in nanofluid suggested that longer time periods are required for the CHF enhancement at lower heat fluxes and lower nanoparticle concentrations. In particular, 40 min was not sufficient for the wall superheat to reach a steady-state value at the lowest nanoparticle concentration of tested in this work (9 mg/l).


2005 ◽  
Author(s):  
Camil-Daniel Ghiu ◽  
Yogendra K. Joshi

A visualization study of pool boiling at atmospheric pressure from plain and enhanced structures was conducted with PF 5060 as working fluid. The single layer enhanced structures were fabricated in copper and were 1 mm thick. The parameters investigated in the present study are heat flux, width of microchannels and overall structure width. A monochrome CCD camera with attached magnifying lens served as the main tool for observation of the boiling process from the structures. The nucleate boiling regime for a plain surface is usually divided into two sub-regimes: the isolated bubbles regime and the coalesced bubbles regime. For enhanced structures, the increase in geometric complexity leads to different flow regimes that may establish under different heat fluxes. This study evaluates these regimes using movies and still photographs. A comparison with the plain case is made and the differences highlighted.


Author(s):  
Akshat Negi ◽  
Aniket M. Rishi ◽  
Satish G. Kandlikar

Abstract Boiling heat transfer is extensively used in various industrial applications to efficiently dissipate a large amount of heat by maintaining lower surface temperatures. The maximum heat flux dissipated during boiling is limited by the critical heat flux (CHF) and limited visualization of the boiling surface limits the identification of the impending CHF condition to rely on temperature monitoring alone. The study presented here focuses on developing a method for analyzing and identifying acoustic signatures throughout the nucleate boiling regimes that are indicative of the boiling state of the heater surface. The bubble nucleation and coalescence along with bubble collapse at the liquid-vapor interface leads to variation in acoustic emission patterns during boiling. These sound waves are studied and acoustic signatures that are representative of the impending CHF are identified over plain and enhanced copper substrates with water as the working fluid. During pool boiling study, it was observed that sound was dominant in two frequency regions (400–500 Hz dominant throughout nucleate boiling and 100–200 Hz dominant at heat fluxes > 100 W/cm2). However, just before CHF, a sudden drop in amplitude was observed in the high frequency region (400–500 Hz), while the amplitude in low frequency region (100–200 Hz) continued to rise. It was concluded that this acoustic study can be used as a tool to predict the approaching CHF condition.


2003 ◽  
Vol 125 (1) ◽  
pp. 103-109 ◽  
Author(s):  
C. Ramaswamy ◽  
Y. Joshi ◽  
W. Nakayama ◽  
W. B. Johnson

The current study involves two-phase cooling from enhanced structures whose dimensions have been changed systematically using microfabrication techniques. The aim is to optimize the dimensions to maximize the heat transfer. The enhanced structure used in this study consists of a stacked network of interconnecting channels making it highly porous. The effect of varying the pore size, pitch and height on the boiling performance was studied, with fluorocarbon FC-72 as the working fluid. While most of the previous studies on the mechanism of enhanced nucleate boiling have focused on a small range of wall superheats (0–4 K), the present study covers a wider range (as high as 30 K). A larger pore and smaller pitch resulted in higher heat dissipation at all heat fluxes. The effect of stacking multiple layers showed a proportional increase in heat dissipation (with additional layers) in a certain range of wall superheat values only. In the wall superheat range 8–13 K, no appreciable difference was observed between a single layer structure and a three layer structure. A fin effect combined with change in the boiling phenomenon within the sub-surface layers is proposed to explain this effect.


2018 ◽  
Vol 180 ◽  
pp. 02073
Author(s):  
Patrik Nemec ◽  
Milan Malcho

This work deal with experimental measurement and calculation cooling efficiency of the cooling device working with a heat pipe technology. The referred device in the article is cooling device capable transfer high heat fluxes from electric elements to the surrounding. The work contain description, working principle and construction of cooling device. The main factor affected the dissipation of high heat flux from electronic elements through the cooling device to the surrounding is condenser construction, its capacity and option of heat removal. Experimental part describe the measuring method cooling efficiency of the cooling device depending on ambient temperature in range -20 to 40°C and at heat load of electronic components 750 W. Measured results are compared with results calculation based on physical phenomena of boiling, condensation and natural convection heat transfer.


Author(s):  
Isaac Perez-Raya ◽  
Satish G. Kandlikar

Effective heat transfer techniques benefit the development of nuclear and fossil fuel powered steam generators, high power electronic devices, and industrial refrigeration systems. Boiling dissipates large heat fluxes while keeping a low and a constant surface temperature. However, studies of the fluid behavior surrounding the bubble and the heat transfer near the contact-line are scare due to difficulties of flow visualization, chaotic conditions, and small length scales. The preset study shows the simulation of bubble growth over a heated surface from conception to departure. The computation of mass transfer with interfacial temperature gradients leads to proper bubble growth rates. Models to include the interface sharpness uncover the dynamic and thermal interaction between the interface and the fluid. Results indicate that the nucleation of a bubble (in water at 1 atm with 6.2 K wall superheat) has an influence region of 2Db (where Db is the departure bubble diameter). In addition, results reveal a thin thermal film near the interface that increases the heat transfer at the contact-line region. Numerical bubble growth rates compare well with experimental data on single bubble nucleation.


1995 ◽  
Vol 117 (2) ◽  
pp. 408-417 ◽  
Author(s):  
T. Oka ◽  
Y. Abe ◽  
Y. H. Mori ◽  
A. Nagashima

A series of pool boiling experiments have been conducted under reduced gravity condition (the order of 10−2 times the terrestrial gravity) available in an aircraft taking parabolic flight. A transparent resistant heater, a transparent indium oxide film plated on a glass plate, was employed so that the vapor/liquid behavior interacting with the heater surface could be observed from the rear side of the heater simultaneously with the side view of vapor bubbles above the heater surface. The experiments were performed for three different fluids—n-pentane, CFC-113, and water—under subcooled conditions. The critical heat fluxes for both n-pentane and CFC-113 under the reduced gravity were lowered to about 40 percent of the corresponding terrestrial values. Although the heat transfer characteristics in a low heat flux nucleate boiling regime for both n-pentane and CFC-113 showed no more than a slight change with the reduction in gravity, a significant heat transfer deterioration was noted with water in the reduced gravity boiling. The observation from the rear side of the heater suggested that this particular difference in the gravity dependency of heat transfer was ascribed to a considerable difference, between the organic fluids and water, in the behavior of attachment to the heater surface of the bubbles grown up, while the behavior of attachment must depend on the surface tension of each fluid and the wettability of the heater surface with the fluid.


Author(s):  
Olubunmi Popoola ◽  
Ayobami Bamgbade ◽  
Yiding Cao

An effective design option for a cooling system is to use a two-phase pumped cooling loop to simultaneously satisfy the temperature uniformity and high heat flux requirements. A reciprocating-mechanism driven heat loop (RMDHL) is a novel heat transfer device that could attain a high heat transfer rate through a reciprocating flow of the two-phase working fluid inside the heat transfer device. Although the device has been tested and validated experimentally, analytical or numerical study has not been undertaken to understand its working mechanism and provide guidance for the device design. The objective of this paper is to develop a numerical model for the RMDHL to predict its operational performance under different working conditions. The developed numerical model has been successfully validated by the existing experimental data and will provide a powerful tool for the design and performance optimization of future RMDHLs. The study also reveals that the maximum velocity in the flow occurs near the wall rather than at the center of the pipe, as in the case of unidirectional steady flow. This higher velocity near the wall may help to explain the enhanced heat transfer of an RMDHL.


Author(s):  
Hailei Wang ◽  
Richard Peterson

Flow boiling and heat transfer enhancement in four parallel microchannels using a dielectric working fluid, HFE 7000, was investigated. Each channel was 1000 μm wide and 510 μm high. A unique channel surface enhancement technique via diffusion bonding a layer of conductive fine wire mesh onto the heating wall was developed. According to the obtained flow boiling curves for both the bare and mesh channels, the amount of wall superheat was significantly reduced for the mesh channel at all stream-wise locations. This indicated that the nucleate boiling in the mesh channel was enhanced due to the increase of nucleation sites the mesh introduced. Both the nucleate boiling dominated and convective evaporation dominated regimes were identified. In addition, the overall trend for the flow boiling heat transfer coefficient, with respect to vapor quality, was increasing until the vapor quality reached approximately 0.4. The critical heat flux (CHF) for the mesh channel was also significantly higher than that of the bare channel in the low vapor quality region. Due to the fact of how the mesh was incorporated into the channels, no pressure drop penalty was identified for the mesh channels. Potential applications for this kind of mesh channel include high heat-flux electronic cooling systems and various energy conversion systems.


Sign in / Sign up

Export Citation Format

Share Document