Analysis of Mechanical Response of Aluminum Honeycomb Subjected to Indentation

Author(s):  
A. S. M. Ashab ◽  
Dong Ruan ◽  
Guoxing Lu ◽  
Yat Choy Wong

Aluminium honeycombs is a lightweight cellular material and a good energy absorber. In different engineering applications, it is usually used as structural components. Comprehensive study has been conducted to analyse the compressive behaviour of aluminium honeycombs. However, research related to mechanical response of aluminium honeycombs material subjected to different type of loadings, such as indentation, is still limited. In this paper, experimental and numerical studies were conducted to investigate the deformation mechanism and energy dissipation of a HEXCELL® aluminium honeycomb subjected to dynamic indentation. A high speed INSTRON machine was used to conduct dynamic tests at velocities of 0.5 m/s and 5 m/s. Numerical analysis was conducted using ANSYS LS-DYNA at velocities of 5 m/s, 15 m/s and 25 m/s. The simulation results were in good agreement with the experimental results in terms of stress-strain curve profile and deformation mode. In the experiment, it was found that with the increase of velocity (strain rate) the average plateau stress of indentation also increases which was validated in the numerical analysis. The deformation of aluminium honeycombs under indentation showed that the compression of hexagonal honeycomb cells under the indenter and also tearing of honeycomb cell walls along the four edges of the indenter. The dissipation of energy in compression and tearing was calculated and discussed. The effect of loading velocity on the plateau stress and energy absorption was also analyzed.

2014 ◽  
Vol 626 ◽  
pp. 127-132 ◽  
Author(s):  
Asm Ashab ◽  
Dong Ruan ◽  
Guo Xing Lu ◽  
Yat C. Wong

Aluminum honeycombs are lightweight and have good energy absorption capability. They are widely used in industrial products and also as core materials in various fields of engineering such as aerospace, automotive and naval engineering because of their high specific strengths and they can undergo large plastic deformation to absorb high impact energy. In the applications of aluminum honeycombs they are not only subjected to pure compressive or indentation load but sometime also under combined compression-shear load. The mechanical response and crushing behavior under combined compression-shear loading condition is still limited in literature. In this paper, quasi-static out-of-plane combined compression-shear tests were conducted to study the deformation mechanism of different types of HEXCELL® aluminum honeycombs with different cell sizes and wall thicknesses. Three types of aluminum honeycombs were used in this study. A universal MTS machine with specially designed fixtures was employed in the quasi-static loading tests. The experiments were conducted at three different loading angles, that is, 30°, 45° and 60° and in TL and TW (T is out-of-plane direction and L, W are the two in-plane directions) plane orientation loading directions of aluminum honeycomb. The effects of different loading angle and different plane orientation are reported in this experimental study. Similarly, the effects of cell size and cell wall thickness were also analyzed.


2018 ◽  
Vol 198 ◽  
pp. 02005
Author(s):  
Chun Cheng ◽  
Xi Chen ◽  
Zhonghua Du ◽  
Zhaojun Pang ◽  
Jiyue Si

Numerical simulation and experiment were applied to study the dynamic response of aluminum honeycomb sandwich plate subjected to the impact by flying spear as well as the the proper velocity of the flying spear impacting on the plate. The deformation mode and damage form of the aluminum honeycomb sandwich plate were obtained. Moreover, the proper velocity of the flying spear is around 40m/s~50m/s. It is confirmed that The deformation area of the upper and lower panels decreases with the increase of the impact velocity, whereas the buckling angle of the panel increases with the increase of the impact velocity. The damage forms of the aluminum honeycomb cell are collapse and buckling sequentially from the impact point to the surrounding. In addition, The collapse area of the honeycomb cells increases with the increase of the maximum diameter of the flying spear and the range of buckling decreases with the increase of impact velocity. The experimental results are in good agreement with the simulation results.


2010 ◽  
Vol 152-153 ◽  
pp. 164-170
Author(s):  
Jie Liu ◽  
Jian Lin Li ◽  
Ying Xia Li ◽  
Shan Shan Yang ◽  
Ji Fang Zhou ◽  
...  

Specific to the improvement in the present research of mechanical response under cyclic loading, this paper, taking the calcareous middle- coarse sandstone as the research subject and the RMT-150C experimental system in which data is recoded by ms magnitude as the platform, develops several related models concerning the unloading rate of triangle waves. The unloading process is divided into lag time segment and non-lag time segment, with criterions and related parameters provided as well. The term apparent elastic modulus is defined. The test data analysis shows that there exist a linear relationship between the apparent modulus and instant vertical force before load damage in non-lag time segment. On the preceding basis, a rate-dependent model of triangular wave un-installation section in non-lag time segment is established. Due to the inability of the loading equipment to accurately input the triangle wave, the average loading rate is amended and a constant term is added into it. The model is proved to be reliable, as the predicted value of the deformation rate and the stress strain curve coincides with measured value. At the same time, the impact of the lag time is pointed out quantitatively and a predication model of lag time segment is set up.


2019 ◽  
Vol 141 (3) ◽  
Author(s):  
Hirotoshi Sasaki ◽  
Yuka Iga

This study explains why the deep erosion pits are formed in liquid droplet impingement erosion even though the droplets uniformly impinge on the entire material surface. Liquid droplet impingement erosion occurs in fluid machinery on which droplets impinge at high speed. In the process of erosion, the material surface becomes completely roughened by erosion pits. In addition, most material surface is not completely smooth and has some degree of initial roughness from manufacturing and processing and so on. In this study, to consider the influence of the roughness on the material surface under droplet impingement, a numerical analysis of droplets impinging on the material surface with a single wedge and a single bump was conducted with changing offsets between the droplet impingement centers and the roughness centers on each a wedge bottom and a bump top. As results, two mechanisms are predicted from the present numerical results: the erosion rate accelerates and transitions from the incubation stage to the acceleration stage once roughness occurs on the material surface; the other is that deep erosion pits are formed even in the case of liquid droplets impinging uniformly on the entire material surface.


2021 ◽  
Vol 2021 ◽  
pp. 1-9
Author(s):  
Fenghui Li ◽  
Yunhai Cheng ◽  
Fei Wu ◽  
Chang Su ◽  
Gangwei Li

Shotcrete is often subject to poor ductility and cracking problems, particularly under high stresses. In order to deal with these issues, the feasibility of adding polypropylene macrofibers to shotcrete was verified. To ascertain the supporting effect, dry shotcrete, wet shotcrete, and wet polypropylene macrofiber-reinforced shotcrete (WPMS) were used as samples. Furthermore, the mechanical response characteristics thereof in uniaxial compression tests were compared and analyzed by acoustic emission (AE) monitoring. The results showed that the three materials were brittle, but the ductility, residual strength, and bearing capacity of polypropylene macrofiber-reinforced shotcrete were significantly enhanced. The energy absorption value of plain shotcrete was higher in the cracking stage, while that of polypropylene macrofiber-reinforced shotcrete was greater in the postpeak stage, which showed that the polypropylene macrofiber-reinforced shotcrete had the characteristics of a high crack-initiation strength and toughness. Besides, the energy release from fiber shotcrete occurred after the peak stress rather than near the peak stress. The average energy absorbed by polypropylene macrofiber-reinforced shotcrete was significantly higher than that in dry shotcrete and wet shotcrete, which implied that polypropylene macrofiber-reinforced shotcrete could mitigate the brittle instability of a shotcrete layer. A constitutive model of damage statistics was established based on the test data. The comparison between the experimental data and the fitting results can reflect the characteristics of the total stress-strain curve of such shotcrete. The results provide a basis for the optimization of polypropylene macrofiber-reinforced shotcrete layers.


2021 ◽  
Vol 2021 ◽  
pp. 1-10
Author(s):  
Zhenyu Wang ◽  
Junsheng Yang ◽  
Xinghua Wang

Generally, the surrounding rock at the entrance of a mountain tunnel is loose, and the entrance has more slopes due to topography, which causes the tunnel entrance section to be easily destroyed under an earthquake. Based on the established slope model with a single free surface, this paper adopted the elastic wave theory to derive the analytical solution of the strain at the entrance of the mountain tunnel when the SH wave is incident perpendicularly to the bottom of the tunnel; besides, the factors affecting strain were also analyzed. The tangential strain curve at each point of the entrance section takes the centre of the elliptical tunnel as the centre of symmetry, forming symmetry between the left and right sides and mirror symmetry between the top and bottom sides. Then, large-scale shaking table model experiments were conducted to model the actual working conditions, and the correctness of the analytical solution was verified. The research can provide a theoretical reference for the seismic design of the entrance section of the high-speed railway tunnel and greatly improve the understanding of its seismic response.


Author(s):  
Gerard A. Ateshian ◽  
Vikram Rajan ◽  
Nadeen O. Chahine ◽  
Clare Canal Guterl ◽  
Clark T. Hung

A number of theoretical frameworks embodying the disparity between tensile and compressive properties of cartilage have been proposed, accounting for the collagen fibers implicitly [1,2] or explicitly [3–5]. These models generally propose discrete fiber families to describe the collagen matrix. They are able to capture the most salient features of the cartilage mechanical response, namely, the tension-compression nonlinearity of the stress-strain curve [6].


2011 ◽  
Vol 90-93 ◽  
pp. 74-78 ◽  
Author(s):  
Jun Hu ◽  
Ling Xu ◽  
Nu Wen Xu

Fault is one of the most important factors affecting tunnel instability. As a significant and casual construction of Jinping II hydropower station, when the drain tunnel is excavated at depth of 1600 m, rockbursts and water inrush induced by several huge faults and zone of fracture have restricted the development of the whole construction. In this paper, a progressive failure progress numerical analysis code-RFPA (abbreviated from Rock Failure Process Analysis) is applied to investigate the influence of faults on tunnel instability and damaged zones. Numerical simulation is performed to analyze the stress distribution and wreck regions of the tunnel, and the results are consistent with the phenomena obtained from field observation. Moreover, the effects of fault characteristics and positions on the construction mechanical response are studied in details. Some distribution rules of surrounding rock stress of deep-buried tunnel are summarized to provide the reasonable references to TBM excavation and post-support of the drain tunnel, as well as the design and construction of similar engineering in future.


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