Numerical Investigation of Two-Phase Flow in 45 Degrees “Y” Junctions

Author(s):  
Carlos Chacon ◽  
Carlos Moreno ◽  
Miguel Arbej ◽  
Miguel Asuaje

Frequently, Two-phase flow occurs in petroleum industry. It takes place on production and transportation of oil and natural gas. Initially, the most common patterns for vertical flow are Bubble, Slug, Churn and Annular Flow. Then, for horizontal flow, the most common patterns are Stratified Smooth, Stratified Wavy, Elongated Bubble, Slug, Annular, Wavy Annular and Dispersed Bubble Flow. It is also known that after separation, each fluid is carried through pipes, so oil is moved long distances. However, as it is known, the oil energy diminishes on the way. For that reason, it is needed a pumping station for keeping the oil flow energy high for proper movement. Additionally, that fluid is transported through a network, so fittings are present, like elbows, “T” and “Y” junctions, and others. As known, on a piping network, the losses can be classified in two groups: large and localized. The former consists on losses due to wall roughness-fluid interaction. The latter is related with fittings. This study is focused on 45° “Y” junctions. The main purpose of this study is to simulate the fluid flow on a 45° “Y” junction, using a 0.1143 m diameter 2 m length pipe, in which a 0.0603 m diameter 1 m length pipe confluences, using oil-gas as the working fluid, considering Dispersed Bubble Pattern. It can be attributed a “K” flow loss coefficient for each path, from each entry to the exit of the junction. For the Two-Phase Flow, it was supposed a horizontal Dispersed Bubble Pattern, which takes place at very high liquid flow rates. So the liquid phase is the continuous phase, in which the gas phase is dispersed as discrete bubbles. Particularly three API Grades were considered for the oil, corresponding to three main types of continuous phase. For the numerical model, it was generated several non-structured grids for validation, using water as a fluid. Then the simulations were carried out, using non-homogenous model, with oil and gas, changing the gas void fraction, and the superficial velocities for gas and liquid. A commercial package was used for numerical calculations. It was encountered that changing the value of the referred variables, in some cases the exit pressure of the “Y” junction diminishes. For validation of the results, a literature model was used for comparing both “K” loss coefficients: numerically and from the bibliography. It is important to highlight that these results, permit to analyze a way of diminishing the fluid energy losses in a Two-Phase oil-gas piping network, particularly in 45° “Y” junctions which represents economically saving.

2000 ◽  
Author(s):  
V. T. Lacerda ◽  
A. T. Prata ◽  
F. Fagotti

Abstract Several phenomena occurring inside refrigerating systems depend on the interaction between the refrigeration oil and the refrigerant working fluid. Regarding the refrigeration cycle, good miscibility of oil and refrigerant assure easy return of circulating oil to the compressor through the reduction of the oil viscosity. Inside the compressor the lubricant is mainly used for leakage sealing, cooling of hot elements and lubrication of sliding parts. In the compressor bearing systems the presence of refrigerant dissolved in the oil greatly influences the performance and reliability of the compressor due to the outgassing experienced by sudden changes in temperature and pressure resulting in a two-phase mixture with density and viscosity strongly affecting the lubricant characteristics. A general understanding of the oil-refrigerant mixture flow is crucial in developing lubrication models to be used in analysis and simulation of fluid mechanics problems inside the compressor. In the present investigation the refrigeration oil flow with refrigerant outgassing is explored experimentally. A mixture of oil saturated with refrigerant is forced to flow in two straight horizontal tubes of constant diameter. One tube is used for flow visualization and the other is instrumented for pressure and temperature measurements. At the tubes inlet liquid state prevails and as flow proceeds the pressure drop reduces the gas solubility in the oil and outgassing occurs. Initially small bubbles are observed and eventually the bubble population reaches a stage where foaming flow is observed. The flow visualization allowed identification of the two-phase flow regimes experienced by the mixture. Pressure and temperature distributions are measured along the flow and from that mixture quality and void fraction were estimated.


Sensors ◽  
2020 ◽  
Vol 20 (4) ◽  
pp. 1200 ◽  
Author(s):  
Zhuoqun Xu ◽  
Fan Wu ◽  
Xinmeng Yang ◽  
Yi Li

In modern society, the oil industry has become the foundation of the world economy, and how to efficiently extract oil is a pressing problem. Among them, the accurate measurement of oil-gas two-phase parameters is one of the bottlenecks in oil extraction technology. It is found that through the experiment the flow patterns of the oil-gas two-phase flow will change after passing through the venturi tube with the same flow rates. Under the different oil-gas flow rate, the change will be diverse. Being motivated by the above experiments, we use the dual ECT sensors to collect the capacitance values before and after the venturi tube, respectively. Additionally, we use the linear projection algorithm (LBP) algorithm to reconstruct the image of flow patterns. This paper discusses the relationship between the change of flow patterns and the flow rates. Furthermore, a convolutional neural network (CNN) algorithm is proposed to predict the oil flow rate, gas flow rate, and GVF (gas void fraction, especially referring to sectional gas fraction) of the two-phase flow. We use ElasticNet regression as the loss function to effectively avoid possible overfitting problems. In actual experiments, we compare the Typical-ECT-imaging-based-GVF algorithm and SVM (Support Vector Machine) algorithm with CNN algorithm based on three different ECT datasets. Three different sets of ECT data are used to predict the gas flow rate, oil flow rate, and GVF, and they are respectively using the venturi front-based ECT data only, while using the venturi behind-based ECT data and using both these data.


2000 ◽  
Vol 6 (3) ◽  
pp. 159-166 ◽  
Author(s):  
Sun-Wen Cheng ◽  
Wen-Jei Yang

A numerical model is proposed to determine the dynamic behavior of single-phase and twophase, two-component flows through a horizontal rotating tube with identical twin exit branches. The working fluid, oil, enters the tube through a radial duct attached at one end and exits into open air through the twin radial branches, one located at midway and the other at the end of the tube. The branch-to-tube diameter ratio, rotational speed, and total oil flow rate are varied. It is experimentally revealed in previous study that the air cavitation occurs at lower speeds, leading to a two-phase flow with the air-oil ratio (void fraction) varying with the rotating speed. A unique characteristic in two-phase flow, i.e., hysteresis, is found to exist in both oil flow rates and inlet pressure. In theoretical modeling, the governing flow equations are incorporated by empirical equations for hydraulic head losses. The predicted and measured exit oil flow rates are compared with good agreement in both the single-phase and annular flow regimes. Only qualitative agreement is achieved in the bubbly and bubbly-slug flow regimes. The model can be applied to improve the design and thus enhance the performance of automatic transmission lines, and the cooling efficiency of rotating machines and petroleum drilling process.


2007 ◽  
Author(s):  
Wenhong Liu ◽  
Liejin Guo ◽  
Ximin Zhang ◽  
Kai Lin ◽  
Long Yang ◽  
...  

Author(s):  
Ikpe E. Aniekan ◽  
Owunna Ikechukwu ◽  
Satope Paul

Four different riser pipe exit configurations were modelled and the flow across them analysed using STAR CCM+ CFD codes. The analysis was limited to exit configurations because of the length to diameter ratio of riser pipes and the limitations of CFD codes available. Two phase flow analysis of the flow through each of the exit configurations was attempted. The various parameters required for detailed study of the flow were computed. The maximum velocity within the pipe in a two phase flow were determined to 3.42 m/s for an 8 (eight) inch riser pipe. After thorough analysis of the two phase flow regime in each of the individual exit configurations, the third and the fourth exit configurations were seen to have flow properties that ensures easy flow within the production system as well as ensure lower computational cost. Convergence (Iterations), total pressure, static pressure, velocity and pressure drop were used as criteria matrix for selecting ideal riser exit geometry, and the third exit geometry was adjudged the ideal exit geometry of all the geometries. The flow in the third riser exit configuration was modelled as a two phase flow. From the results of the two phase flow analysis, it was concluded that the third riser configuration be used in industrial applications to ensure free flow of crude oil and gas from the oil well during oil production.


Author(s):  
L. Wenhong ◽  
G. Liejin ◽  
Z. Ximin ◽  
L. Kai ◽  
Y. Long ◽  
...  

Author(s):  
Sujin Yeom ◽  
Seung S. Lee ◽  
Sang Yong Lee

This paper presents a micro-fluidic device which generates micro-bubbles, ranging from 70μm to 160μm in diameter, and two-phase flow characteristics in the device were tested. The device is composed of three sub-channels: a centered gas channel (10μm×50μm) and two liquid channels (both with 85μm×50μm) on each side of the gas channel. Micro-bubbles are generated by co-flow of gas and liquid at the exit of the gas channel when the drag force becomes larger than the surface tension force as bubbles grow. Methanol and a gas mixture of CO2 and N2 were used as the working fluid. Since the flow rate of gas was very small, the gas momentum effect was considered negligible. Thus, in the present case, the controlling parameters were the liquid superficial velocity and the inlet pressure of the gas. A high speed camera was used to record two-phase flow patterns and micro-bubbles of the device. To confine the ranges of the micro-bubbles generation, two-phase flow patterns in the device is observed at first. Four different flow patterns were observed: annular, annular-slug, slug, and bubbly flow. In bubbly flows, uniform-sized micro-bubbles were generated, and the operating ranges of the liquid superficial velocity and the gas pressure were below 0.132 m/s and 0.7 bar, respectively. Diameters of the micro-bubbles appeared smaller with the higher superficial liquid velocity and/or with a lower gas pressure. Experimental results showed that, with the gas pressure lower than a certain level, the sizes of micro-bubbles were almost insensitive to the gas pressure. In such a ranges, the micro-bubble diameters could be estimated from a drag coefficient correlation, CDw = 31330/Re3, which is different from the correlations for macro-channels due to a larger wall effect with the micro-channels. In the latter part of the paper, as a potential of application of the micro-bubble generator to gas analysis, dissolution behavior of the gas components into the liquid flow was examined. The result shows that the micro-bubble generator can be adopted as a component of miniaturized gas analyzers if a proper improvement could be made in controlling the bubble sizes effectively.


Author(s):  
Viral K. Patel ◽  
Jamal Seyed-Yagoobi

Micro-scale two-phase flow heat transport involves specialized devices that are used to remove large amounts of heat from small surface areas. They operate by circulating a working fluid through a heated space which causes phase change from liquid to vapor. During this process, a significant amount of heat is transported away from the heat source. Micro-scale heat transport devices are compact in size and the heat transfer coefficient can be orders of magnitude higher than in macro-scale for similar operating conditions. Thus, it is of interest to develop such devices for cooling of next-generation electronics and other applications with extremely large heat fluxes. The heat transport device presented in this paper is driven by electrohydrodynamic (EHD) conduction pumping. In EHD conduction pumping, when an electric field is applied to a dielectric liquid, flow is induced. The pump is installed in a two-phase flow loop and has a circular 1 mm diameter cross section with electrode spacing on the order of 120 μm. It acts to circulate the fluid in the loop and has a simple yet robust, non-mechanical design. Results from two-phase flow experiments show that it is easily controlled and such electrically driven pumps can effectively be used in heat transport systems.


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