Analysis of Airflow Distribution Across a Front-to-Rear Server Rack

Author(s):  
Amir Radmehr ◽  
Kailash C. Karki ◽  
Suhas V. Patankar

The most common server racks in data centers are front-to-rear racks, which draw in the cooling air from the front side and discharge it from the backside. In a raised-floor data center the cooling air to these racks is provided by perforated tiles that are placed in front of them. In a high-density data center, these tiles discharge a considerable amount of airflow, which leads to a high-velocity vertical jet in front of the rack. Such a high-velocity jet may bypass the servers located at the bottom of the rack leading to their airflow starvation and potential failure. In this paper the effect of the high-velocity jet on the airflow taken by servers at various heights in the rack is studied. A computer model based on the Computational Fluid Dynamics (CFD) technique is used to predict the airflow distribution through servers stacked in the rack. Two cases are considered. In one case, the rack is placed in the middle of a row of racks in a prefect hot aisle-cold aisle arrangement. The boundary conditions around such a rack is symmetrical. In the other case, the rack is placed in a room with asymmetrical boundary conditions. The characteristics of the servers in the rack are taken from typical 1U and 2U servers manufactured by IBM. It is shown that in general the high-velocity jet has a mild effect on the airflow taken by the servers, and the airflow reduction is limited to servers at the bottom of the rack. Racks in a symmetrical configuration are more susceptible to the airflow starvation. In the most critical conditions, an airflow reduction of 15% is calculated for the server located at the bottom of the rack. Using the result obtained from the computational analysis, a simple model is developed to predict the reduction of the cooling air under the most critical situation for the server placed at the bottom of the rack.

2010 ◽  
Vol 132 (7) ◽  
Author(s):  
Suhas V. Patankar

This paper deals with the distribution of airflow and the resulting cooling in a data center. First, the cooling challenge is described and the concept of a raised-floor data center is introduced. In this arrangement, cooling air is supplied through perforated tiles. The flow rates of the cooling air must meet the cooling requirements of the computer servers placed next to the tiles. These airflow rates are governed primarily by the pressure distribution under the raised floor. Thus, the key to modifying the flow rates is to influence the flow field in the under-floor plenum. Computational fluid dynamics (CFD) is used to provide insight into various factors affecting the airflow distribution and the corresponding cooling. A number of ways of controlling the airflow distribution are explored. Then attention is turned to the above-floor space, where the focus is on preventing the hot air from entering the inlets of computer serves. Different strategies for doing this are considered. The paper includes a number of comparisons of measurements with the results of CFD simulations.


2012 ◽  
Vol 134 (1) ◽  
Author(s):  
Qifei Jian ◽  
Qiaoli Wang ◽  
Haoting Wang ◽  
Zheng Zuo

This paper studies the flow and temperature patterns in an overhead diffuser based data center. In-situ measurements of the data center were carried out to validate a mathematic model for predicting the effect of different air distribution systems. With the measured data of temperatures and airflow velocities, the mathematic model is constructed using a commercial Computational Fluid Dynamics (CFD) software and experimental data to present a comparison between test results and numerical simulations. The area of the data center is 311 square meters and the heat load of the equipment is 320~360 watt per square meter. In-situ temperatures and humidity of the data center were measured with an Automatic Temperature and Humidity measuring instrument, whose error is ±0.5 °C. The discrepancy of the temperature and velocity between the numerical and experimental results were within ±2.3 °C and ±1.8 m/s, respectively. In addition, analysis shows that changing the volume flow rate of the cold air delivered to some diffusers can optimize the temperature field and thereby save the energy.


Energies ◽  
2019 ◽  
Vol 12 (14) ◽  
pp. 2757 ◽  
Author(s):  
Fujen Wang ◽  
Yishun Huang ◽  
BowoYuli Prasetyo

The power density of electronic equipment increased dramatically recently. Data center and data processing and telecommunication facilities are facing the exceptionally high sensible heat loads which result in a large amount of energy consumption. In this study, a numerical simulation using computational fluid dynamics (CFD) was conducted to investigate the influence of alternative approaches to avoid bypassing and recirculation for air distribution in a full-scale data center. Field measurements were extensively conducted to validate the simulation results. Various performance indexes were adopted to enhance the evaluation of the thermal performance of the data center. The simulation results revealed that the practice with hot aisle enclosure and the installation of blocking panels for the unoccupied racks can provide satisfactory airflow distribution and thermal management under low load conditions. The return temperature index (RTI) can be improved by 3% through CFD simulation through installation of the blank panels, which reveals the reduction of recirculation airflow. The return heat index (RHI) increases by 8%, which presents a reduction of bypass airflow. A practical experiment using physical air curtains was conducted to enclose the hot aisle in the data center, which also reveals an 8% improvement for bypass airflow. Higher cooling performance can be achieved via reduction of recirculation and bypass airflow in the data center. Through the simulation of different improvement approaches in the data center, the optimum practice for cooling airflow arrangement can be identified accordingly.


2013 ◽  
Vol 677 ◽  
pp. 282-285
Author(s):  
F.J. Wang ◽  
C.M. Lai ◽  
Y.S. Huang ◽  
J.S. Huang

In this study, numerical simulation by using computational fluid dynamics (CFD) codes were conducted to investigate the influence of alternative layouts for air distribution in a full scale newly constructed data center. Through the simulation of different airflow distribution patterns in the data center, the optimum practice for cooling airflow arrangement can be identified easily. The simulation results also revealed that the best practice with a vertical under floor cooling architecture can provide satisfactory airflow distribution and thermal management. Higher cooling performance can be achieved by providing better separation of cold and hot aisle stream. Rack cooling index (RCI) has been used to evaluate the cooling performance of environmental conditions for the data center facility. Numerical study through CFD simulation can not only identify the best practice for airflow distribution, but also provide the energy-efficient and cost-effective HVAC system specific for data center facility.


Author(s):  
D. Amirante ◽  
Z. Sun ◽  
J. W. Chew ◽  
N. J. Hills ◽  
N. R. Atkins

Reynolds-Averaged Navier-Stokes (RANS) computations have been conducted to investigate the flow and heat transfer between two co-rotating discs with an axial throughflow of cooling air and a radial bleed introduced from the shroud. The computational fluid dynamics (CFD) models have been coupled with a thermal model of the test rig, and the predicted metal temperature compared with the thermocouple data. CFD solutions are shown to vary from a buoyancy driven regime to a forced convection regime, depending on the radial inflow rate prescribed at the shroud. At a high radial inflow rate, the computations show an excellent agreement with the measured temperatures through a transient rig condition. At a low radial inflow rate, the cavity flow is destabilized by the thermal stratification. Good qualitative agreement with the measurements is shown, although a significant over-prediction of disc temperatures is observed. This is associated with under prediction of the penetration of the axial throughflow into the cavity. The mismatch could be the result of strong sensitivity to the prescribed inlet conditions, in addition to possible shortcomings in the turbulence modeling.


Author(s):  
Tianyi Gao ◽  
James Geer ◽  
Bahgat G. Sammakia ◽  
Russell Tipton ◽  
Mark Seymour

Cooling power constitutes a large portion of the total electrical power consumption in data centers. Approximately 25%∼40% of the electricity used within a production data center is consumed by the cooling system. Improving the cooling energy efficiency has attracted a great deal of research attention. Many strategies have been proposed for cutting the data center energy costs. One of the effective strategies for increasing the cooling efficiency is using dynamic thermal management. Another effective strategy is placing cooling devices (heat exchangers) closer to the source of heat. This is the basic design principle of many hybrid cooling systems and liquid cooling systems for data centers. Dynamic thermal management of data centers is a huge challenge, due to the fact that data centers are operated under complex dynamic conditions, even during normal operating conditions. In addition, hybrid cooling systems for data centers introduce additional localized cooling devices, such as in row cooling units and overhead coolers, which significantly increase the complexity of dynamic thermal management. Therefore, it is of paramount importance to characterize the dynamic responses of data centers under variations from different cooling units, such as cooling air flow rate variations. In this study, a detailed computational analysis of an in row cooler based hybrid cooled data center is conducted using a commercially available computational fluid dynamics (CFD) code. A representative CFD model for a raised floor data center with cold aisle-hot aisle arrangement fashion is developed. The hybrid cooling system is designed using perimeter CRAH units and localized in row cooling units. The CRAH unit supplies centralized cooling air to the under floor plenum, and the cooling air enters the cold aisle through perforated tiles. The in row cooling unit is located on the raised floor between the server racks. It supplies the cooling air directly to the cold aisle, and intakes hot air from the back of the racks (hot aisle). Therefore, two different cooling air sources are supplied to the cold aisle, but the ways they are delivered to the cold aisle are different. Several modeling cases are designed to study the transient effects of variations in the flow rates of the two cooling air sources. The server power and the cooling air flow variation combination scenarios are also modeled and studied. The detailed impacts of each modeling case on the rack inlet air temperature and cold aisle air flow distribution are studied. The results presented in this work provide an understanding of the effects of air flow variations on the thermal performance of data centers. The results and corresponding analysis is used for improving the running efficiency of this type of raised floor hybrid data centers using CRAH and IRC units.


2016 ◽  
Vol 24 (01) ◽  
pp. 1650002 ◽  
Author(s):  
Andrea Diani ◽  
Luisa Rossetto ◽  
Roberto Dall’Olio ◽  
Daniele De Zen ◽  
Filippo Masetto

Cross flow heat exchangers, when applied to cool data center rooms, use external air (process air) to cool the air stream coming from the data center room (primary air). However, an air–air heat exchanger is not enough to cope with extreme high heat loads in critical conditions (high external temperature). Therefore, water can be sprayed in the process air to increase the heat dissipation capability (wet mode). Water evaporates, and the heat flow rate is transferred to the process air as sensible and latent heat. This paper proposes an analytical approach to predict the behavior of a cross flow heat exchanger in wet mode. The theoretical results are then compared to experimental tests carried out on a real machine in wet mode conditions. Comparisons are given in terms of calculated versus experimental heat flow rate and evaporated water mass flow rate, showing a good match between theoretical and experimental values.


Author(s):  
Zhihang Song ◽  
Bruce T. Murray ◽  
Bahgat Sammakia

The integration of a simulation-based Artificial Neural Network (ANN) with a Genetic Algorithm (GA) has been explored as a real-time design tool for data center thermal management. The computation time for the ANN-GA approach is significantly smaller compared to a fully CFD-based optimization methodology for predicting data center operating conditions. However, difficulties remain when applying the ANN model for predicting operating conditions for configurations outside of the geometry used for the training set. One potential remedy is to partition the room layout into a finite number of characteristic zones, for which the ANN-GA model readily applies. Here, a multiple hot aisle/cold aisle data center configuration was analyzed using the commercial software FloTHERM. The CFD results are used to characterize the flow rates at the inter-zonal partitions. Based on specific reduced subsets of desired treatment quantities from the CFD results, such as CRAC and server rack air flow rates, the approach was applied for two different CRAC configurations and various levels of CRAC and server rack flow rates. Utilizing the compact inter-zonal boundary conditions, good agreement for the airflow and temperature distributions is achieved between predictions from the CFD computations for the entire room configuration and the reduced order zone-level model for different operating conditions and room layouts.


Author(s):  
James W. VanGilder ◽  
Zachary R. Sheffer ◽  
Xuanhang Simon Zhang ◽  
Collyn T. O’Kane

Typical data center architectures utilize a raised floor; cooling airflow is pumped into an under-floor plenum and exits through perforated floor tiles located in front of IT equipment racks. The under-floor space is also a convenient place to locate critical building infrastructure, such as chilled-water piping and power and network cabling. Unfortunately, the presence of such objects can disrupt the distribution of cooling airflow. While the effects of other design parameters, such as room layout, plenum depth, perforated tile type, and leakage paths, have been systematically studied — and corresponding best-practices outlined, there is no specific advice in the literature with regard to the effect of under-floor infrastructure on airflow distribution. This paper studies the effects of such obstructions primarily through CFD analyses of several layouts based on actual facilities. Additionally, corresponding scenarios are analyzed using a Potential Flow Model (PFM), which includes a recently-proposed obstruction-modeling technique. It is found that under-floor obstructions significantly affect airflow distribution only when they are located very near perforated tiles and cooling units and occupy a substantial fraction of the total plenum depth.


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