A Dislocation Dynamics Based Constitutive Model and Experimental Validations by 3D Microscale Laser Dynamic Forming of Metallic Thin Films

2010 ◽  
Author(s):  
Huang Gao ◽  
Gary J. Cheng
Keyword(s):  
Constitutive Model ◽  
Strain Rate ◽  
Cell Size ◽  
High Speed ◽  
Dislocation Dynamics ◽  
Dynamic Responses ◽  
Strength Increase ◽  
Strain Rate Effects ◽  
Discrete Dislocation ◽  
Thickness Variations

Microscale Laser Dynamic Forming (μLDF) shows great potential in fabricating the robust and high-aspect-ratio metallic microcomponents by the high speed plasma shockwave. Experiments revealed that strain rate and sample size play important roles in determining the final results of μLDF. To further understand the deformation behavior, we develop a constitutive model integrating size effects and ultrahigh strain rate effects to predict the ultimate plastic deformations. To derive this model, 3-D Discrete Dislocation Dynamics (DDD) simulations are first set up to investigate the dislocation evolutions and the dynamic responses during shockwave propagation. It is observed that there exist three dynamic stages during deformation process, and the initial strain hardening rate in Stage II increases with strain rate. The simulation also reveals that stain softening occurs only for the smaller cell size due to two competing mechanisms. In addition, the simulation predicts that the flow stress and yield strength increase with the strain rate and decrease with cell size. The modified mechanical threshold stress (MTS) model integrating these effects is implemented in Abaqus/Explicit and predicts the deformation depth and thickness variations in good agreement with the experimental results.

scholarly journals Compression, Tension and Shear Testing of Fibrous Composite with the Split Hopkinson Bar Technique

2018 ◽  
Vol 183 ◽  
pp. 02006 ◽  
Author(s):  
Amos Gilat ◽  
Jeremy D. Seidt
Keyword(s):  
Strain Rate ◽  
High Speed ◽  
Fibrous Composite ◽  
Hopkinson Bar ◽  
Image Correlation ◽  
Compression Tests ◽  
Strain Rate Effects ◽  
Full Field ◽  
Split Hopkinson Bar ◽  
Split Hopkinson

The Split Hopkinson Bar (SHB) technique is used for high strain rate testing of T800/F3900 composite in compression, tension and shear. Digital Image Correlation (DIC) is used for measuring the full-field deformation on the surface of the specimen by using Shimadzu HPV-X2 high-speed video camera. Compression tests have been done on specimens machined from a unidirectional laminate in the 0°and 90° directions. Tensile tests were done in the 90° direction. Shear tests were done by using a notched specimen in a compression SHB apparatus. To study the effect of strain rate, quasi-static testing was also done using DIC and specimens with the same geometry as in the SHB tests. The results show that the DIC technique provides accurate strain measurements even at strains that are smaller than 1%. No strain rate effect is observed in compression in the 0° direction and significant strain rate effects are observed in compression and tension in the 90° direction, and in shear.

scholarly journals A constitutive model for Ti6Al4V considering the state of stress and strain rate effects

2019 ◽  
Vol 137 ◽  
pp. 103103 ◽  
Author(s):  
Wenyu Cheng ◽  
Jose Outeiro ◽  
Jean-Philippe Costes ◽  
Rachid M'Saoubi ◽  
Habib Karaouni ◽  
...  
Keyword(s):  
Constitutive Model ◽  
Strain Rate ◽  
The State ◽  
Stress And Strain ◽  
Strain Rate Effects ◽  
State Of Stress ◽  
Rate Effects ◽  
Stress And Strain Rate

scholarly journals An Improved Johnson–Cook Constitutive Model and Its Experiment Validation on Cutting Force of ADC12 Aluminum Alloy During High-Speed Milling

Metals ◽  
2020 ◽  
Vol 10 (8) ◽  
pp. 1038
Author(s):  
Xinxin Meng ◽  
Youxi Lin ◽  
Shaowei Mi
Keyword(s):  
Aluminum Alloy ◽  
Flow Stress ◽  
Constitutive Equation ◽  
Constitutive Model ◽  
Strain Rate ◽  
Cutting Force ◽  
High Speed ◽  
Cutting Speed ◽  
Experimental Results ◽  
Element Analysis

Because of the massive work and high cost of milling experiments, finite element analysis technology (FEA) was used to analyze the milling process of ADC12 aluminum alloy. An improved Johnson–Cook (J–C) constitutive equation was fitted by a series of dynamic impact tests in different strain rates and temperatures. It found that the flow stress gradually increases as the strain rate rises, but it decreases as the test temperature rises. Compared with the J–C constitutive model, the predicted flow stress by the improved J–C constitutive model was closer to the experimental results when the strain rate was larger than 8000 s−1 and the temperature was higher than 300 °C. A two-dimensional cycloidal cutting simulation model was constructed based on the two J–C constitutive equations which was validated by milling experiments at different cutting speeds. The simulation results based on the improved J–C constitutive equation were closer to the experimental results and showed the cutting force first increased and then decreased, with cutting speed increasing, reaching a maximum at 600 m/min.

Finite element modelling for orthogonal machining of AA2024-T351 alloy with an advanced fracture criterion

2021 ◽  
pp. 1-41
Author(s):  
Prudvi Reddy Paresi ◽  
N. Arunachalam ◽  
Yanshan Lou ◽  
Jeong Whan Yoon
Keyword(s):  
Constitutive Model ◽  
Strain Rate ◽  
High Speed ◽  
Fracture Criterion ◽  
Numerical Models ◽  
Machining Simulation ◽  
Experimental Conditions ◽  
Orthogonal Machining ◽  
Numerical Predictions ◽  
Wide Range

Abstract Numerical modelling of the plastic deformation and fracture during the high speed machining is highly challengeable. Consequently, there is a need for an advanced constitutive model and fracture criterion to make the numerical models more reliable. The aim of the present study is to extend the recent advanced static Lou-Yoon-Huh (LYH) ductile fracture creation to high strain rate and temperature applications such as machining. In the present work, the LYH static fracture creation was extended to machining conditions by introducing strain rate and temperature dependency terms. This extended LYH fracture criterion was calibrated over the wide range of stress triaxialities and different temperatures. Modified Khan- Huang-Liang (KHL) constitutive model along with the variable friction model was employed to predict the flow behaviour of work material during the machining simulation. Damage evolution method was coupled to identify the element deletion point during the machining simulation. Orthogonal machining experiments were carried out for an aerospace grade AA2024-T351 at cutting speeds varying between 100 and 400m/min with the feed rates varying between 0.1 and 0.3mm/rev. To assess the prediction capabilities of extended LYH fracture criterion numerical simulations were also carried out using Johnson-Cook (JC) fracture criterion under all experimental conditions. Specific cutting energy, chip morphology and compression ratio predictions were compared with the experimental data. Numerical predictions with coupled extended LYH criterion showed good agreement with experimental results compared to coupled JC fracture criterion.

scholarly journals Temperature and strain rate effects of jammed granular systems: experiments and modelling

2021 ◽  
Vol 23 (4) ◽  
Author(s):  
Piotr Bartkowski ◽  
Grzegorz Suwała ◽  
Robert Zalewski
Keyword(s):  
Finite Element Analysis ◽  
Constitutive Model ◽  
Strain Rate ◽  
Nonlinear Behavior ◽  
Experimental Investigations ◽  
Granular Systems ◽  
Element Analysis ◽  
Strain Rate Effects ◽  
Mechanical Responses ◽  
Rate Effects

AbstractJammed granular systems, also known as vacuum packed particles (VPP), have begun to compete with the well commercialized group of smart structures already widely applied in various fields of industry, mainly in civil and mechanical engineering. However, the engineering applications of VPP are far ahead of the mathematical description of the complex mechanical mechanisms observed in these unconventional structures. As their wider commercialization is hindered by this gap, in the paper the authors consider experimental investigations of granular systems, mainly focusing on the mechanical responses that take place under various temperature and strain rate conditions. To capture the nonlinear behavior of jammed granular systems, a constitutive model constituting an extension of the Johnson–Cook model was developed and is presented. green The extended and modified constitutive model for VPP proposed in the paper could be implemented in the future into a commercial Finite Element Analysis code, making it possible to carry out fast and reliable numerical simulations.

scholarly journals Mechanical Properties and Constitutive Model Applied to the High-Speed Impact of Aluminum Foam That Considers Its Meso-Structural Parameters

Materials ◽  
2021 ◽  
Vol 14 (20) ◽  
pp. 6206
Author(s):  
Qian Guo ◽  
Wenbin Li ◽  
Wenjin Yao ◽  
Xiaoming Wang ◽  
Changqiang Huang
Keyword(s):  
Mechanical Properties ◽  
Constitutive Model ◽  
Strain Rate ◽  
High Speed ◽  
Aluminum Foam ◽  
Structural Parameters ◽  
Stress Strain ◽  
Different Temperatures ◽  
Strain Relationship ◽  
Relationship Of

In this work, quasistatic mechanical compression experiments were used to study the stress–strain relationship of aluminum foam, and the mechanism of the compressive deformation of aluminum foam under quasistatic compression conditions is discussed based on the experimental observations. Since the interactions among cells of the aluminum foam and differences in compressive strength among cells substantially impacted the mechanical properties of the material, the cellular structural parameters, namely the cell size and cell wall thickness, were defined. Along with the mechanism of deformation of a single cell, the influence of structural parameters on the micro failure mechanism and the stress–strain relationship of the aluminum foam material was analyzed. In combination with the factors influencing the mechanical properties of the aluminum foam, a mechanical constitutive model of aluminum foam suitable for multi-density and multi-impact environments that considers cellular structure density was established to predict the complete stress–strain relationship of aluminum foam under a high strain rate. The coupling function of strain rate and temperature in the original model was verified and the parameters were determined by the compression experiments under different strain rates and different temperatures.

Sign in / Sign up

Export Citation Format

Share Document