Ash Management and Metals Recovery in Broward County, FL

Author(s):  
Ram Tewari ◽  
Sandy Gutner

Broward County (the County), which is located on the southeast coast of Florida, is currently faced with an ash management and metals recovery decision. The County has two mass burn resource recovery plants and they process a combined total of approximately 1.65 million tons of MSW. The ash residue from these two facilities is currently landfilled. At one facility, the South Broward Waste-to-Energy Facility (the South County Facility), ferrous was being recovered at the ash monofill using mobile equipment, as the plant was not equipped with metals recovery equipment. But as market prices dropped, so did the ferrous metals recovery. This has adversely affected the useful life of the ash monofill, owned by the County. The County is looking for a cost–effective alternative for an on–line metals (ferrous and non–ferrous) recovery system.

Author(s):  
Robert Middleton

Most every one of the approximate 90 operating waste-to-energy facilities in North American have a ferrous metals recovery system to extract these metals from the ash stream before the ash is disposed as a waste. Recovery of this ferrous metal obviously reduces the significant landfill disposal cost and associated ash hauling cost for the facility by reducing the volume of materials being disposed. The volume of the ferrous metals stream typically ranges between 1.0 to 4.0 percent of the incoming waste volume. But for facilities which manage hundreds of thousands of materials per year, this relatively small stream of material in many facilities present such a nuisance that the operators at some plants have a penchant not to bother with it for the tenuous value they have received. The value received has been exposed to extreme variations and uncertainty due from the fragmented scrap metal markets, transportation costs, quality of the recovered product (or lack thereof), cost of recovery, and a number of other constraints and issues, some in the control of the facility operator and some not in the control of the operator. As a result, the attention given to this area is also very variable across facilities, even within the same parent company.


Author(s):  
Mark P. Schwartz ◽  
Thomas M. White

For NAWTEC10, Messrs. Schwartz and White published and presented a paper on the retrofit of City of Tampa’s 1000-TPD, four-unit McKay Bay Facility. The original facility was constructed in 1967, as an incinerator. The first retrofit of the plant to a waste-to-energy facility occurred in 1985, and the 1999–2002 retrofit (chute to stack) enhanced the facility to current day technologies and environmental standards. This paper reviews both administrative and technical issues for the final project closeout, and describes several construction and operational improvements made in order to improve safety and optimize performance at the plant. Technical items include a remedy for excessive vibrations, addition of an ash conveyor ventilation system, successful use of boiler on-line concussion blasting, and addition of lower boiler furnace cameras.


Author(s):  
Matthew A. Eaton

Waste-to-energy boiler fire-side fouling is a major operational issue for many facilities, including the Commerce Refuse-to-Energy Facility. The Commerce Refuse-to-Energy Facility is a 350 ton per day, mass burn waterwall facility that began operation in 1987. Fouling occurs throughout the convection sections with the highest differential pressure occurring across the generating bank. Flue gas differential pressures and temperatures have been tracked and analyzed at the facility for approximately ten years during various operating conditions. It has been determined that the rate of increase of the differential pressure across the generating bank is correlated with flue gas temperature and the extent of fouling. Several different cleaning methods have been used to clear the convection zone of ash deposits, including off-line hydroblasting, on-line hydroblasting, on-line explosives cleaning, sootblowers and sonic horns. Better understanding of the fouling trends and evaluation of cleaning methods has led the facility to use a combination of on-line hydroblasting and explosives cleaning and off-line hydroblasting. The facility is now able to operate one year between planned outages, compared to ten weeks during the initial operation of the facility. Additional savings have also been achieved by reducing induced draft fan load, and possibly a reduction in tube wastage.


2020 ◽  
pp. 1192-1198
Author(s):  
M.S. Mohammad ◽  
Tibebe Tesfaye ◽  
Kim Ki-Seong

Ultrasonic thickness gauges are easy to operate and reliable, and can be used to measure a wide range of thicknesses and inspect all engineering materials. Supplementing the simple ultrasonic thickness gauges that present results in either a digital readout or as an A-scan with systems that enable correlating the measured values to their positions on the inspected surface to produce a two-dimensional (2D) thickness representation can extend their benefits and provide a cost-effective alternative to expensive advanced C-scan machines. In previous work, the authors introduced a system for the positioning and mapping of the values measured by the ultrasonic thickness gauges and flaw detectors (Tesfaye et al. 2019). The system is an alternative to the systems that use mechanical scanners, encoders, and sophisticated UT machines. It used a camera to record the probe’s movement and a projected laser grid obtained by a laser pattern generator to locate the probe on the inspected surface. In this paper, a novel system is proposed to be applied to flat surfaces, in addition to overcoming the other limitations posed due to the use of the laser projection. The proposed system uses two video cameras, one to monitor the probe’s movement on the inspected surface and the other to capture the corresponding digital readout of the thickness gauge. The acquired images of the probe’s position and thickness gauge readout are processed to plot the measured data in a 2D color-coded map. The system is meant to be simpler and more effective than the previous development.


Alloy Digest ◽  
1980 ◽  
Vol 29 (11) ◽  

Abstract JS777 is a high-alloy, fully austenitic stainless steel developed for applications where corrosive conditions are too severe for the standard grades of stainless steel. It also provides a cost-effective alternative to more expensive nickel-base and titanium-base alloys. It has relatively high resistance to stress-corrosion cracking and to intergranular corrosion. This datasheet provides information on composition, physical properties, hardness, elasticity, and tensile properties. It also includes information on corrosion resistance as well as forming, heat treating, machining, joining, and surface treatment. Filing Code: SS-377. Producer or source: Jessop Steel Company.


Alloy Digest ◽  
2009 ◽  
Vol 58 (11) ◽  

Abstract Ancorsteel 4300 alloy ferrous powder simulates wrought steel compositions and is a cost-effective alternative to alloys requiring secondary processing. This datasheet provides information on composition, physical properties, hardness, and tensile properties as well as fracture toughness. It also includes information on heat treating and powder metal forms. Filing Code: SA-611. Producer or source: Hoeganaes Corporation.


2021 ◽  
Vol 80 (Suppl 1) ◽  
pp. 119-120
Author(s):  
N. Østerås ◽  
E. Aas ◽  
T. Moseng ◽  
L. Van Bodegom-Vos ◽  
K. Dziedzic ◽  
...  

Background:To improve quality of care for patients with hip and knee osteoarthritis (OA), a structured model for integrated OA care was developed based on international treatment recommendations. A previous analysis of a cluster RCT (cRCT) showed that compared to usual care, the intervention group reported higher quality of care and greater satisfaction with care. Also, more patients were treated according to international guidelines and fulfilled recommendations for physical activity at the 6-month follow-up.Objectives:To assess the cost-utility of a structured model for hip or knee OA care.Methods:A cRCT with stepped-wedge cohort design was conducted in 6 Norwegian municipalities (clusters) in 2015-17. The OA care model was implemented in one cluster at the time by switching from “usual care” to the structured model. The implementation of the model was facilitated by interactive workshops for general practitioners (GPs) and physiotherapists (PTs) with an update on OA treatment recommendations. The GPs explained the OA diagnosis and treatment alternatives, provided pharmacological treatment when appropriate, and suggested referral to physiotherapy. The PT-led patient OA education programme was group-based and lasted 3 hours followed by an 8–12-week individually tailored resistance exercise programme with twice weekly 1-hour supervised group sessions (5–10 patients per PT). An optional 10-hours Healthy Eating Program was available. Participants were ≥45 years with symptomatic hip or knee OA.Costs were measured from the healthcare perspective and collected from several sources. Patients self-reported visits in primary healthcare at 3, 6, 9 and 12 months. Secondary healthcare visits and joint surgery data were extracted from the Norwegian Patient Register. The health outcome, quality-adjusted life-year (QALY), was estimated based on the EQ-5D-5L scores at baseline, 3, 6, 9 and 12 months. The result of the cost-utility analysis was reported using the incremental cost-effectiveness ratio (ICER), defined as the incremental costs relative to incremental QALYs (QALYs gained). Based on Norwegian guidelines, the threshold is €27500. Sensitivity analyses were performed using bootstrapping to assess the robustness of reported results and presented in a cost-effectiveness plane (Figure 1).Results:The 393 patients’ mean age was 63 years (SD 9.6) and 74% were women. 109 patients were recruited during control periods (control group), and 284 patients were recruited during interventions periods (intervention group). Only the intervention group had a significant increase in EQ-5D-5L utility scores from baseline to 12 months follow-up (mean change 0.03; 95% CI 0.01, 0.05) with QALYs gained: 0.02 (95% CI -0.08, 0.12). The structured OA model cost approx. €301 p.p. with an additional €50 for the Healthy Eating Program. Total 12 months healthcare cost p.p. was €1281 in the intervention and €3147 in the control group, resulting in an incremental cost of -€1866 (95% CI -3147, -584) p.p. Costs related to surgical procedures had the largest impact on total healthcare costs in both groups. During the 12-months follow-up period, 5% (n=14) in the intervention compared to 12% (n=13) in the control group underwent joint surgery; resulting in a mean surgical procedure cost of €553 p.p. in the intervention as compared to €1624 p.p. in the control group. The ICER was -€93300, indicating that the OA care model resulted in QALYs gained and cost-savings. At a threshold of €27500, it is 99% likely that the OA care model is a cost-effective alternative.Conclusion:The results of the cost-utility analysis show that implementing a structured model for OA care in primary healthcare based on international guidelines is highly likely a cost-effective alternative compared to usual care for people with hip and knee OA. More studies are needed to confirm this finding, but this study results indicate that implementing structured OA care models in primary healthcare may be beneficial for the individual as well as for the society.Disclosure of Interests:None declared


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