Mechanical Behavior of the Risers With Helicoidally Weld Under Combined Actions

2007 ◽  
Author(s):  
He´ctor A. Sa´nchez Sa´nchez ◽  
Carlos Corte´s Salas
Keyword(s):  
Mechanical Behavior ◽  
Failure Modes ◽  
Structural Integrity ◽  
Bending Moment ◽  
Oil Industry ◽  
Optimal Level ◽  
Offshore Structures ◽  
External Pressure ◽  
Offshore Platforms ◽  
Combined Actions

The growing need to satisfy the national oil industry demand has required the evaluation and retrofit of the existing pipelines, in addition to create new risers for transportation and distribution of oil products. The current development of offshore structures requires better designs of the risers capable to assuring an optimal level of security. It is common to get situations, in the performance of fixed offshore platforms, in which risers might be found with lowly internal pressure or empty due to maintenance or repairing. This condition could represent an unfavorable situation that might become highly critical given the conditions they are found in. Therefore, this research is focused to study the mechanical behavior and their structural integrity of the pipelines such as, risers with helicoidally welds under combined load (external pressure, bending moment and axial compression). In particular, for safety prediction, the failure modes and uncertainties involved in each loading condition need to be incorporated in the analysis in order to specify the pipelines use thresholds that keep them over acceptable safety levels within their operating lifetimes.

Risers Stability Under External Pressure, Axial Compression and Bending Moment Considering the Welded as Geometrical Imperfection

2006 ◽  
Author(s):  
He´ctor A. Sa´nchez Sa´nchez ◽  
Carlos Corte´s Salas
Keyword(s):  
Structural Integrity ◽  
Numerical Models ◽  
Local Buckling ◽  
Offshore Structures ◽  
External Pressure ◽  
Critical Conditions ◽  
Offshore Platforms ◽  
Theoretical Methods ◽  
Geometrical Imperfection ◽  
Bending Capacity

In Mexico, PEMEX manage more than 60,000 Km of oil and gas land and marine pipelines. Therefore, their structural integrity must be carefully assessed. The current development of offshore structures requires the design of better risers capable of assuring an optimal level of security. For that, some factors must be taken into account, which in critical conditions might become risky. It is common to find situations, in the performance of fixed offshore platforms, in which risers might be found empty due to maintenance or repairing. This condition could represent an unfavorable situation that in many cases might become highly critical given the conditions they are found in. Several studies had been completed with the aim to define a design methodology for the local buckling of pipes. In this paper, the bending capacity of the empty steel marine pipelines (risers) with girth-welded, placed to the legs of the offshore platforms very near to the deep sea, is studied by numerical models. The objective is to study the behavior and local buckling of these pipes submitted to combine loads, bending, external pressure and axial force, considering the girth-welded as the geometrical imperfection and to estimate the bending capacity of the pipes. Critical pressure of buckling, and modal configurations are evaluated by theoretical methods and numerical approaches such as finite element method (FEM). The numerical results are compared with theoretical methods.

Submarine Pipeline Installation JIP: Strength and Deformation Capacity of Pipes Passing Over the S-Lay Vessel Stinger

2006 ◽  
Author(s):  
Enrico Torselletti ◽  
Luigino Vitali ◽  
Erik Levold ◽  
Kim J. Mo̸rk
Keyword(s):  
Water Depth ◽  
Failure Modes ◽  
Bending Moment ◽  
External Pressure ◽  
Submarine Pipeline ◽  
Design Guideline ◽  
Moment Capacity ◽  
Sea Bottom ◽  
Major Vessel ◽  
Gas Fields

The development of deep water gas fields using trunklines to carry the gas to the markets is sometime limited by the feasibility/economics of the construction phase. In particular there is a market for using S-lay vessels in water depth larger than 1000m. The S-lay feasibility depends on the applicable tension at the tensioner which is a function of water depth, stinger length and stinger curvature (for given stinger length by its curvature). This means that, without major vessel up-grading and to avoid too long stingers that are prone to damages caused by environmental loads, the application of larger stinger curvatures than presently allowed by current regulations/state of the art is needed. The work presented in this paper is a result of the project “Development of a Design Guideline for Submarine Pipeline Installation” sponsored by STATOIL and HYDRO. The technical activities are performed in co-operation by DNV, STATOIL and SNAMPROGETTI. The scope of the project is to produce a LRFD (Load Resistant Factor Design) design guideline to be used in the definition and application of design criteria for the laying phase e.g. to S and J-lay methods/equipment. The guideline covers D/t from 15 to 45 and applied strains over the overbend in excess of 0.5%. This paper addresses the failure modes relevant for combined high curvatures/strains, axial, external pressure and local forces due to roller over the stinger of an S-lay vessel and to sea bottom contacts, particularly: • Residual pipe ovality after laying, • Maximum strain and bending moment capacity. Analytical equations are proposed in accordance with DNV OS F101 philosophy and design format.

Strength and Deformation Capacity of Corroded Pipes: The Joint Industry Project

2013 ◽  
Author(s):  
Erik Levold ◽  
Andrea Restelli ◽  
Lorenzo Marchionni ◽  
Caterina Molinari ◽  
Luigino Vitali
Keyword(s):  
Failure Modes ◽  
State Of The Art ◽  
Local Buckling ◽  
Bending Moment ◽  
External Pressure ◽  
Fe Model ◽  
Deformation Capacity ◽  
Offshore Pipelines ◽  
Strength And Deformation ◽  
Bending Loading

Considering the future development for offshore pipelines, moving towards difficult operating condition and deep/ultra-deep water applications, there is the need to understand the failure mechanisms and better quantify the strength and deformation capacity of corroded pipelines considering the relevant failure modes (collapse, local buckling under internal and external pressure, fracture / plastic collapse etc.). A Joint Industry Project sponsored by ENI E&P and Statoil has been launched with the objective to quantify and assess the strength and deformation capacity of corroded pipes in presence of internal overpressure and axial/bending loading. In this paper: • The State-of-the-Art on strength and deformation capacity of corroded pipes is presented; • The full-scale laboratory tests on corroded pipes under bending moment dominated load conditions, performed at C-FER facilities, are shown together with the calibrated ABAQUS FE Model; • The results of the ABAQUS FEM parametric study are presented.

Structural Integrity Control of Ageing Offshore Structures: Repairing and Strengthening With Grouted Connections

2013 ◽  
Author(s):  
S. M. S. M. K. Samarakoon ◽  
R. M. Chandima Ratnayake ◽  
S. A. S. C. Siriwardane
Keyword(s):  
Structural Integrity ◽  
Oil And Gas ◽  
Load Transfer ◽  
Fatigue Loading ◽  
Offshore Structures ◽  
Future Research ◽  
Offshore Platforms ◽  
Historical Evidence ◽  
Design Service Life ◽  
Pros And Cons

Structural integrity control (SIC) is an increasingly important element of offshore structures. Not only is it used in newly built and existing offshore structures (e.g. oil and gas (O&G) production & process facilities (P&PFs), wind turbine installations, etc.), but SIC is also essential for ageing offshore platforms which are subjected to an extension of their design service life. In these cases, SIC programs must be performed to assess the platforms. If any significant changes in structural integrity (SI) are discovered, then it is essential to implement an appropriate strengthening, modification and/or repair (SMR) plan. Currently, welded and grouted repairs are mostly used for SMR. Although a welded repair may typically restore a structure to its initial condition, if the damage is due to fatigue loading and welded repairs have been carried out, then historical evidence reveals that there is a high potential for the damage to reappear over time. On the other hand, mechanical connections are significantly heavier than grouted connections. Consequently, grouted repairs are widely used to provide additional strength, for instance, to handle situations such as preventing propagation of a dent or buckle, sleeved repairs, leg strengthening, clamped repair for load transfer, leak sealing and plugging, etc. This manuscript examines current developments in grouted connections and their comparative pros and cons in relation to welded or mechanical connections. It also provides recommendations for future research requirements to further develop SMR with grouted connections.

Developing the Structural Integrity Management System for Ageing Fixed Offshore Oil Platforms in Indonesia

2017 ◽  
Vol 862 ◽  
pp. 265-270
Author(s):  
Raditya Danu Riyanto ◽  
Murdjito
Keyword(s):  
Management System ◽  
Structural Integrity ◽  
Offshore Structures ◽  
Offshore Platforms ◽  
Offshore Structure ◽  
Element Analysis ◽  
East Kalimantan ◽  
Ranking Criteria ◽  
Life Years ◽  
Integrity Management

Offshore structure, particularly fixed offshore structures, should be kept in the performance for the fit-for-purpose condition during their operating lifetime. For fixed offshore structures that exceed their designated life years, the proper Structural Integrity Management System (SIMS) should be developed and applied. Despite the fixed offshore platforms have their service life, there are still platforms that continue to operate exceeding their service lifetime. These ageing platforms should be taken care thoroughly to avoid the consequences that could take casualties. This paper will propose the proper initiation of SIMS development for ageing fixed offshore platforms in Indonesia, by taking an example at Bekapai Field Platforms in East Kalimantan. Using HAZID technique and several ranking criteria, the platforms are assessed and ranked. Platforms that categorized in critical condition are grouped based on similarities in geometry and function. The highest rank is analyzed in computer Finite Element Analysis (FEA) Software with modification based on latest inspection result. This method is proven to be a proper method to be used as a maintenance program for ageing fixed offshore platforms in Indonesia.

scholarly journals Development of Risk-Reliability Based Underwater Inspection for Fixed Offshore Platforms in Indonesia

2018 ◽  
Vol 147 ◽  
pp. 05002
Author(s):  
Ricky L. Tawekal ◽  
Faisal D. Purnawarman ◽  
Yati Muliati
Keyword(s):  
Structural Reliability ◽  
Structural Integrity ◽  
Damage Mechanism ◽  
Offshore Structures ◽  
Probability Of Failure ◽  
American Petroleum Institute ◽  
Offshore Platform ◽  
Risk Level ◽  
Offshore Platforms ◽  
Fixed Offshore Platform

In RBUI method, platform with higher risk level will need inspection done more intensively than those with lower risk level. However, the probability of failure (PoF) evaluation in RBUI method is usually carried out in semi quantitative way by comparing failure parameters associated with the same damage mechanism between a group of platforms located in the same area. Therefore, RBUI will not be effective for platforms spread in distant areas where failure parameter associated with the same damage mechanism may not be the same. The existing standard, American Petroleum Institute, Recommended Practice for Structural Integrity Management of Fixed Offshore Structures (API RP-2SIM), is limited on the general instructions in determining the risk value of a platform, yet it does not provide a detail instruction on how determining the Probability of Failure (PoF) of platform. In this paper, the PoF is determined quantitatively by calculating structural reliability index based on structural collapse failure mode, thus the method in determining the inspection schedule is called Risk-Reliability Based Underwater Inspection (RReBUI). Models of 3-legs jacket fixed offshore platform in Java Sea and 4-legs jacket fixed offshore platform in Natuna Sea are used to study the implementation of RReBUI.

scholarly journals EVALUATION OF THE FATIGUE RESPONSE OF POLYESTER YARNS AFTER THE APPLICATION OF ABRUPT TENSION LOADS

2016 ◽  
Vol 7 ◽  
pp. 76
Author(s):  
Emilio Luiz Vieira Louzada ◽  
Carlos Eduardo Marcos Guilherme ◽  
Felipe Tempel Stumpf
Keyword(s):  
Fatigue Life ◽  
Mechanical Behavior ◽  
Oil Industry ◽  
Oil Fields ◽  
Offshore Platforms ◽  
Fatigue Cycling ◽  
Tension Load ◽  
Service Conditions

The discovery of oil fields in deeper waters through out the last decades has led the oil industry to the necessity of replacing the mooring systems of offshore platforms from steel to synthetic cables. Consequently, both the industry and the academy started to join forces in order to better understand the mechanical behavior of such materials when subjected to different service conditions. This work aims to assess the change in the fatigue life of polyester (PET) yarns if the material is submitted to an abrupt tension load prior to the application of the fatigue cycling. It was found that the fatigue life of the yarns tested are substantially reduced if the specimen is subjected to this kind of abrupt load in comparison to virgin samples.

Extreme Storm Wave Histories for Cyclic Check of Offshore Structures

2010 ◽  
Author(s):  
O̸istein Hagen ◽  
Gunnar Solland ◽  
Jan Mathisen
Keyword(s):  
Structural Reliability ◽  
Failure Modes ◽  
Structural Integrity ◽  
Offshore Structures ◽  
Load History ◽  
Load Effect ◽  
Design Point ◽  
Design Storm ◽  
Existing Structures ◽  
Load Effects

Offshore platform resistance to cyclic storm actions is addressed. In order to achieve the best economy of the structure especially when assessing existing structures, the ultimate capacity of the structure is utilized. This means that parts of the structure may be loaded into the non-linear range and consequently the load-carrying resistance of the structure against future load cycles may be reduced. In such cases it is required to carry out a check of the cyclic capacity of the structure. Such checks are required in the ISO 19902 code for Fixed Steel Offshore Structures. The paper presents a proposal for how a load history for cyclic checks can be established. The method is in line with what is included in the NORSOK N-006 standard on “Assessment of structural integrity for existing load-bearing structures”. The load-history for the waves in the design storm may be expressed as ratio of the dimensioning wave. The ratio will be different for check of failure modes where the entire storm will be relevant such as crack growth, compared to failure modes like buckling where only the remaining waves after the dimensioning wave need to be accounted for. Using simple order statistics and simulation, the statistics for the ith (Hi), i = 1, 2, 3, 4 etc. highest wave in the storm is studied in some detail, assuming that the maximum wave (H1) is equal to an extreme wave obtained by a code requirement. Environmental contours for the pair (H1,H2) are established by Inverse FORM for design conditions. Further, the long term statistics for load effects that are expressed as a function of H1, .., H4, i.e. L = f(H1, .., H4), are determined. The R-year value LR for the load effect L is determined by structural reliability techniques, and the most probable combination (design point) (H1*, .., H4*) for L = LR is determined. The design point values Hi*, as well as the design point value for the significant wave height, are determined for different load effects, and their characteristics for different types of load effects are discussed. The paper gives advice also on how to establish the magnitude for the remaining waves in the storm.

Bending Capacity of Pipe Bends in Deepwater Conditions

2010 ◽  
Author(s):  
Shulong Liu ◽  
Alastair Walker ◽  
Philip Cooper
Keyword(s):  
Internal Pressure ◽  
Induction Heating ◽  
Wall Thickness ◽  
Failure Modes ◽  
Limit State ◽  
Bending Moment ◽  
External Pressure ◽  
Fe Method ◽  
Moment Capacity ◽  
Operation Conditions

Offshore pipeline systems commonly incorporate induction-heating formed bends along flowlines and in pipeline end termination assemblies and spools. In deepwater locations, the pipeline and bends are subjected to various combinations of external pressure, internal pressure, bending moment and temperature changes, during installation, and operation. Although there is a history of research into the limiting loads and failure modes of such bends and pipelines systems there is, as yet, no comprehensive guidance to enable the calculation of the maximum capacity under combined bending and external pressure loading. Conservative guidance is presented in DNV OS-F101 (2007) [1] that proposes increasing the pipe wall thickness to reduce the effect of external pressure collapse effects thus enabling bending formulations relevant to straight pipe to be used. This proposed approach leads to unfeasibly large wall thickness requirements in very deepwater applications. There is therefore a requirement for a method to design deepwater bends for installation and operation conditions with levels of safety comparable with those used in the design of straight sections of pipelines that does not depend on the requirement to increase the wall thickness to the extent proposed in the current DNV guidance. In this study, a nonlinear FE method using ABAQUS is proposed to evaluate the ultimate capacities of induction-heating formed bends. The method takes into account the combined effects of non-linear material properties, initial ovality, wall thinning/thickening, external or internal pressure, internal CRA cladding and temperature change on the ultimate moment capacity of the bend. The numerical model is validated by comparison with available published results. The method developed here is based on the limit state design formulations in the current DNV OS-F101 guidance.

Structural Safety Assessment of Existing Ice-Resistant Jacket Platforms in Ice Zone

2009 ◽  
Author(s):  
Dayong Zhang ◽  
Qianjin Yue ◽  
Yuan Liu ◽  
Xiaofei Che
Keyword(s):  
Safety Assessment ◽  
Failure Modes ◽  
Evaluation Criteria ◽  
Offshore Structures ◽  
Life Extension ◽  
Structural Safety ◽  
Bohai Bay ◽  
Offshore Platforms ◽  
Oil And Natural Gas ◽  
Ice Loads

Until now dozens of offshore structures have been deployed in Bohai bay since the first drilling platform was erected in 1965. The oil and natural gas resources of Bohai Bay are mainly marginal oil fields. It is necessary to build both ice-resistant and economical offshore platforms. Full-scale measurement for many years shows the design of some ice-resistant platforms is not so sophisticated, the most significant is that ice induced vibration is the main which has caused harmful accidents in Liaodong bay of Bohai. In order to ensure security operation, structural safety assessment and life extension become key problems. In this paper, failure modes of ice resist jacket platforms, the related failure evaluation criteria, and risk grade are treated. Combined with monitoring data of ice loads, assessment strategy is presented. Lastly, as an application example, safety assessments of a practical platform in Bohai Bay are carried on.

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