Numerical Analysis on Cavitation Erosion of a High Pressure Differential Control Valve

2016 ◽  
Author(s):  
Zhijian Zheng ◽  
Guofu Ou ◽  
Haojie Ye ◽  
Haozhe Jin
Keyword(s):  
Numerical Simulation ◽  
High Pressure ◽  
Cavitation Erosion ◽  
Saturation Pressure ◽  
Control Valve ◽  
Pressure Differential ◽  
Physical Parameters ◽  
Fluid Temperature ◽  
Operational Conditions ◽  
Differential Control

The numerical simulation on the cavitation erosion of a high pressure differential control valve is conducted. The characteristic of cavitation flow is obtained by using full cavitation model and RNG k-ε turbulence model with actual operational conditions and fluid physical parameters. Results showed that: the flow velocity increases rapidly as the fluid passes through the gap between the valve spool and seat. Simultaneously the local static pressure decreases below the saturation pressure of the fluid, then the cavitation is formed. For the convergent - expansion structure, the flow separation occurs due to the pressure recovery, which leads to the formation of recirculation zone, where the cavitation cloud appears. The increases of fluid temperature and inlet pressure or the decreases of valve spool angle and valve opening result in the enlargement of cavitation area and enhancement of cavitation intensity. The numerical simulation results correlate well with actual failure morphologies, which proves that the method can be successfully applied in the cavitation prediction of a high pressure differential control valve.

scholarly journals OPTIMIZATION OF PARAMETERS OF THE MOBILE MACHINE ADAPTIVE HYDRAULIC CIRCUIT

2021 ◽  
Vol 13 (3) ◽  
pp. 14-21
Author(s):  
Yurii Buriennikov ◽  
◽  
Leonid Kozlov ◽  
Oana Rusu ◽  
Viktor Matviichuk ◽  
...  
Keyword(s):  
Hydraulic System ◽  
Control Valve ◽  
Fast Response ◽  
Optimization Criterion ◽  
Pressure Differential ◽  
Hydraulic Circuit ◽  
Operating Modes ◽  
Differential Control ◽  
Mobile Machine ◽  
Hydraulic Circuits

Mobile machine hydraulic circuits tend to adopt electrohydraulics. Such hydraulic circuits are based on controlled pumps, modulated hydraulics, sensors and controllers. This allows adapting the hydraulic circuit operating modes to the changes of external conditions of the machine operation. Application of hydraulic circuits with electrohydraulics in mobile machines allows to use mobile machines efficiently with a high number of removable endangers, increases their performance and improves the quality of performed works. The authors propose an adaptive hydraulic circuit for a mobile machine. The operation process in the adaptive hydraulic circuit in static and dynamic modes is determined by the interaction of the pump controller and pressure differential control valves. The hydraulic system operation stability, its fast response and readjustment are determined by the controller parameters. It has been revealed that the main parameters affecting the dynamic characteristics of the hydraulic system are: throttle area and coefficient of amplifying the pump controller orifice, dampener area and coefficient of amplifying the pressure differential control valve orifice. These parameters affect the stability, controlling and readjustment time in the hydraulic circuit differently. A functional including the values of controlling time , σ controlling and losses in the pump controller was used as an optimization criterion. The optimization has been made according to the developed mathematical model applying the method developed by I. Sobol and R. Statnikov. During the optimization each controller parameter changed on 3 levels. 81 tests were made and the best combination of controller parameters for the optimization criterion was determined. The following hydraulic circuit operation values were reached under the optimal values of parameters = 1.0·10-6 m2, = 1.0·10-3 m, = 1.2·10-6 m2, = 10·10-3 m: = 1.1 с, σ = 32 %, = 0.82 kW that comply with the requirements towards hydraulic circuits of mobile machines.

Positive displacement turbine - A novel solution to the pressure differential control valve failure problem and energy utilization

Energy ◽  
2020 ◽  
Vol 190 ◽  
pp. 116400 ◽  
Author(s):  
Arihant Sonawat ◽  
Seung-Jun Kim ◽  
Hyeon-Mo Yang ◽  
Young-Seok Choi ◽  
Kyung-Min Kim ◽  
...  
Keyword(s):  
Control Valve ◽  
Pressure Differential ◽  
Energy Utilization ◽  
Positive Displacement ◽  
Differential Control

scholarly journals Numerical Simulation of EPB Shield Tunnelling with TBM Operational Condition Control Using Coupled DEM–FDM

2021 ◽  
Vol 11 (6) ◽  
pp. 2551
Author(s):  
Hyobum Lee ◽  
Hangseok Choi ◽  
Soon-Wook Choi ◽  
Soo-Ho Chang ◽  
Tae-Ho Kang ◽  
...  
Keyword(s):  
Numerical Simulation ◽  
Large Scale ◽  
Tunnel Boring Machine ◽  
Chamber Pressure ◽  
Screw Conveyor ◽  
Shield Tunnel ◽  
Pressure Balance ◽  
Operational Conditions ◽  
Shield Tunnelling ◽  
Epb Shield

This study demonstrates a three-dimensional numerical simulation of earth pressure balance (EPB) shield tunnelling using a coupled discrete element method (DEM) and a finite difference method (FDM). The analysis adopted the actual size of a spoke-type EPB shield tunnel boring machine (TBM) consisting of a cutter head with cutting tools, working chamber, screw conveyor, and shield. For the coupled model to reproduce the in situ ground condition, the ground formation was generated partially using the DEM (for the limited domain influenced by excavation), with the rest of the domain being composed of FDM grids. In the DEM domain, contact parameters of particles were calibrated via a series of large-scale triaxial test analyses. The model simulated tunnelling as the TBM operational conditions were controlled. The penetration rate and the rotational speed of the screw conveyor were automatically adjusted as the TBM advanced to prevent the generation of excessive or insufficient torque, thrust force, or chamber pressure. Accordingly, these parameters were maintained consistently around their set operational ranges during excavation. The simulation results show that the proposed numerical model based on DEM–FDM coupling could reasonably simulate EPB driving while considering the TBM operational conditions.

HEXAGON-STRIPE TRANSITION AT THE MAGNETIC FIELD INDUCED PHASE TRANSFORMATIONS OF THE MAGNETORHEOLOGICAL SUSPENSIONS

2002 ◽  
Vol 16 (17n18) ◽  
pp. 2345-2351 ◽  
Author(s):  
A. CEBERS
Keyword(s):  
Magnetic Field ◽  
Numerical Simulation ◽  
Physical Parameters ◽  
Phase Boundaries ◽  
Modulated Phases ◽  
Magnetorheological Suspensions ◽  
Perturbed State ◽  
Magnetorheological Suspension ◽  
The Magnetic Field ◽  
Hele Shaw Cell

The phase diagram of the magnetorheological suspension allowing for the modulated phases in the Hele-Shaw cell under the action of the normal field is calculated. The phase boundaries between the stripe, the hexagonal and the unmodulated phases in dependence on the layer thickness and the magnetic field strength are found. The existence of the transitions between the stripe and the hexagonal phases at the corresponding variation of the physical parameters is illustrated by the numerical simulation of the concentration dynamics in the Hele-Shaw cell. It is remarked that those transitions in the case of the magnetorheological suspensions can be caused by the compression or the expansion of the layer. Among the features noticed at the numerical simulation of the concentration dynamics in the Hele-Shaw cell are: the stripe patterns formed from the preexisting hexagonal structures are more ordered than arising from the initial randomly perturbed state; at the slightly perturbed boundary between the concentrated and diluted phases the hexagonal and the inverted hexagonal phases are formed and others.

Calculation and Design Method Study of the Coil-Wound Heat Exchanger

2014 ◽  
Vol 1008-1009 ◽  
pp. 850-860 ◽  
Author(s):  
Zhou Wei Zhang ◽  
Jia Xing Xue ◽  
Ya Hong Wang
Keyword(s):  
Heat Transfer ◽  
Numerical Simulation ◽  
Heat Exchanger ◽  
Design Method ◽  
Fluid Velocity ◽  
Exchange Process ◽  
Three Dimensional ◽  
Simulation Method ◽  
Physical Parameters ◽  
Numerical Result

A calculation method for counter-current type coil-wound heat exchanger is presented for heat exchange process. The numerical simulation method is applied to determine the basic physical parameters of wound bundles. By controlling the inlet fluid velocity varying in coil-wound heat exchanger to program and calculate the iterative process. The calculation data is analyzed by comparison of numerical result and the unit three dimensional pipe bundle model was built. Studies show that the introduction of numerical simulation can simplify the pipe winding process and accelerate the calculation and design of overall configuration in coil-wound heat exchanger. This method can be applied to the physical modeling and heat transfer calculation of pipe bundles in coil wound heat exchanger, program to calculate the complex heat transfer changing with velocity and other parameters, and optimize the overall design and calculation of spiral bundles.

Numerical simulation of seismic waves in porous media components

2021 ◽  
Vol 9 (1) ◽  
pp. 4-30
Author(s):  
M. Azeredo ◽  
◽  
V. Priimenko ◽  
Keyword(s):  
Numerical Simulation ◽  
Porous Medium ◽  
High Frequency ◽  
Seismic Waves ◽  
Computational Algorithm ◽  
Low Frequency ◽  
Physical Parameters ◽  
Mathematical Algorithm ◽  
Biot Equations ◽  
Attenuation And Dispersion

This work presents a mathematical algorithm for modeling the propagation of poroelastic waves. We have shown how the classical Biot equations can be put into Ursin’s form in a plane-layered 3D porous medium. Using this form, we have derived explicit for- mulas that can be used as the basis of an efficient computational algorithm. To validate the algorithm, numerical simulations were performed using both the poroelastic and equivalent elastic models. The results obtained confirmed the proposed algorithm’s reliability, identify- ing the main wave events in both low-frequency and high-frequency regimes in the reservoir and laboratory scales, respectively. We have also illustrated the influence of some physical parameters on the attenuation and dispersion of the slow wave.

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