Flow-Excited Acoustic Resonance Vibration Mitigation of Reactor Inlet Piping by a Perforated Annulus

2019 ◽  
Author(s):  
Juan P. Pontaza ◽  
Wesley K. Pudwill
Keyword(s):  
High Performance ◽  
Acoustic Resonance ◽  
Acoustic Resonator ◽  
Side Branch ◽  
Element Analysis ◽  
Vibration Mitigation ◽  
Reactor Inlet ◽  
Seal Failure ◽  
Design Changes ◽  
Expected Performance

Abstract Piping vibration had been observed in one of our refinery’s reactor inlet piping for several decades. Vibration levels in inlet piping for reactor ‘D’ and ‘E’ were highest, relative to those in reactor ‘A’, ‘B’, and ‘C’. To cope with the vibration, design changes to small-bore branch connections had been implemented to reduce susceptibility to the vibration. A recent increase in production demand made the vibration levels more evident and a production constraint was imposed after an MOV gas seal failure. Analysis identified the root-cause as flow-excited acoustic resonance of (almost) coaxial closed side branches in the flow path. The selected vibration mitigation solution involved installing a perforated annulus in the main line, in front of the mouth of the (almost) coaxial closed side branch acoustic resonator. Before fabricating and installing the perforated annulus, it was decided to evaluate its expected performance by means of computational fluid dynamics (CFD) and structural stress finite element analysis (FEA). This paper gives an account of the selection of the perforated annulus as the preferred vibration mitigation solution and its evaluation by means of high-performance computing CFD and FEA. The CFD and FEA analysis showed that the perforated annulus would perform as intended and mitigate the piping vibration. The perforated annulus was fabricated and installed in the inlet piping for reactor ‘D’. Piping vibration was observed to be mitigated, even when flowing above the design rate. The perforated annulus vibration mitigation solution was replicated in the inlet piping for reactor ‘E’. The production constraint has since been lifted.

Parallel Computing for Tire Simulations

2011 ◽  
Vol 39 (3) ◽  
pp. 193-209 ◽  
Author(s):  
H. Surendranath ◽  
M. Dunbar
Keyword(s):  
High Performance ◽  
Effective Means ◽  
Cost Effective ◽  
Turnaround Time ◽  
Careful Consideration ◽  
Rolling Contact ◽  
Element Analysis ◽  
Parallel Solvers ◽  
Design Changes ◽  
Highly Nonlinear

Abstract Over the last few decades, finite element analysis has become an integral part of the overall tire design process. Engineers need to perform a number of different simulations to evaluate new designs and study the effect of proposed design changes. However, tires pose formidable simulation challenges due to the presence of highly nonlinear rubber compounds, embedded reinforcements, complex tread geometries, rolling contact, and large deformations. Accurate simulation requires careful consideration of these factors, resulting in the extensive turnaround time, often times prolonging the design cycle. Therefore, it is extremely critical to explore means to reduce the turnaround time while producing reliable results. Compute clusters have recently become a cost effective means to perform high performance computing (HPC). Distributed memory parallel solvers designed to take advantage of compute clusters have become increasingly popular. In this paper, we examine the use of HPC for various tire simulations and demonstrate how it can significantly reduce simulation turnaround time. Abaqus/Standard is used for routine tire simulations like footprint and steady state rolling. Abaqus/Explicit is used for transient rolling and hydroplaning simulations. The run times and scaling data corresponding to models of various sizes and complexity are presented.

Accelerated testing of super lightweight UHPC waffle deck under heavy vehicle simulator

2021 ◽  
Vol 16 (2-3) ◽  
pp. 61-74
Author(s):  
Sahar Ghasemi ◽  
Amir Mirmiran ◽  
Yulin Xiao ◽  
Kevin Mackie
Keyword(s):  
High Performance ◽  
Failure Modes ◽  
High Performance Concrete ◽  
High Strength ◽  
Heavy Vehicle ◽  
Wheel Load ◽  
Element Analysis ◽  
Vehicle Simulator ◽  
Pavement Testing ◽  
Heavy Vehicle Simulator

A super lightweight deck can enhance load rating and functionality of a bridge, especially those identified as structurally deficient. This study was aimed to develop and experimentally validate a novel bridge deck as an ultra-lightweight low-profile waffle slab of ultra-high-performance concrete (UHPC) with either carbon fiber reinforced polymer (CFRP) or high strength steel (HSS) reinforcement. The proposed system lends itself to accelerated bridge construction, rapid deck replacement in bridges with load restrictions, and bridge widening applications without the need to replace girders. Performance and failure modes of the proposed deck were initially assessed through extensive lab experiments and finite element analysis, which together confirmed that the proposed deck panel meets the AASHTO LRFD requirements. The proposed deck system is not susceptible to punching shear of its thin slab and fails in a rather ductile manner. To evaluate its long-term performance, the system was further tested under the dynamic impact of wheel load at the Accelerated Pavement Testing (APT) facility of the Florida Department of Transportation using a Heavy Vehicle Simulator (HVS).

scholarly journals Electromagnetic-Thermal Integration Design of Permanent Magnet Motor for Vehicles

2019 ◽  
Vol 2019 ◽  
pp. 1-8 ◽  
Author(s):  
Shijun Chen ◽  
Qi Zhang ◽  
Surong Huang
Keyword(s):  
Permanent Magnet ◽  
High Performance ◽  
Design Method ◽  
Electromagnetic Properties ◽  
Permanent Magnet Motor ◽  
Element Analysis ◽  
Experiment Platform ◽  
Motor Design ◽  
Dimensional Parameters ◽  
Thermal Integration

To more efficiently design high performance vehicular permanent magnet motor, an electromagnetic-thermal integration design method is presented, which considers both the electromagnetic properties and the temperature rise of motor winding when determining the main dimensional parameters of the motor. Then a 48-slot and 8-pole vehicular permanent magnet motor is designed with this method. The thermomagnetic coupling design is simulated and validated on the basis of multiphysical domain on finite element analysis. Then the prototype is analyzed and tested on a newly built motor experiment platform. It is shown that the simulation results and experimental results are consistent, which validate the accuracy and effectiveness of the new design method. Also this method is proved to well improve the efficiency of permanent magnet motor design.

scholarly journals High-performance magneto-rheological clutches for direct-drive actuation: Design and development

2021 ◽  
pp. 1045389X2110069
Author(s):  
Sergey Pisetskiy ◽  
Mehrdad Kermani
Keyword(s):  
High Performance ◽  
Degrees Of Freedom ◽  
Dynamic Range ◽  
Complete Analysis ◽  
Mass Ratio ◽  
Direct Drive ◽  
Element Analysis ◽  
Prototype Development ◽  
Magneto Rheological ◽  
Hall Sensors

This paper presents an improved design, complete analysis, and prototype development of high torque-to-mass ratio Magneto-Rheological (MR) clutches. The proposed MR clutches are intended as the main actuation mechanism of a robotic manipulator with five degrees of freedom. Multiple steps to increase the toque-to-mass ratio of the clutch are evaluated and implemented in one design. First, we focus on the Hall sensors’ configuration. Our proposed MR clutches feature embedded Hall sensors for the indirect torque measurement. A new arrangement of the sensors with no effect on the magnetic reluctance of the clutch is presented. Second, we improve the magnetization of the MR clutch. We utilize a new hybrid design that features a combination of an electromagnetic coil and a permanent magnet for improved torque-to-mass ratio. Third, the gap size reduction in the hybrid MR clutch is introduced and the effect of such reduction on maximum torque and the dynamic range of MR clutch is investigated. Finally, the design for a pair of MR clutches with a shared magnetic core for antagonistic actuation of the robot joint is presented and experimentally validated. The details of each approach are discussed and the results of the finite element analysis are used to highlight the required engineering steps and to demonstrate the improvements achieved. Using the proposed design, several prototypes of the MR clutch with various torque capacities ranging from 15 to 200 N·m are developed, assembled, and tested. The experimental results demonstrate the performance of the proposed design and validate the accuracy of the analysis used for the development.

Evaluation of Compressive Strengths of HPS Plate Systems Stiffened with Trapezoidal Stiffeners

2013 ◽  
Vol 671-674 ◽  
pp. 1025-1028
Author(s):  
Dong Ku Shin ◽  
Kyungsik Kim
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
High Performance ◽  
Nonlinear Finite Element ◽  
Linear Strain ◽  
Element Analysis ◽  
Geometric Imperfections ◽  
Eurocode 3 ◽  
Initial Geometric Imperfections ◽  
Plate System

The ultimate compressive strengths of high performance steel (HPS) plate system stiffened longitudinally by closed stiffeners have been investigated by the nonlinear finite element analysis. Both conventional and high performance steels were considered in models following multi-linear strain hardening constitutive relationships. Initial geometric imperfections and residual stresses were also incorporated in the analysis. Numerical results have been compared to compressive strengths from Eurocode 3 EN 1993-1-5 and FHWA-TS-80-205. It has been found that although use of Eurocode 3 EN 1993-1-5 and FHWA-TS-80-205 may lead to highly conservative design strengths when very large column slenderness parameters are encountered

Trade-Off Analysis for the Design of a High Performance Hydrostatic Actuation System

2000 ◽  
Author(s):  
S. R. Habibi
Keyword(s):  
Mathematical Modeling ◽  
Quadratic Programming ◽  
High Performance ◽  
Design Parameters ◽  
Mathematical Functions ◽  
Trade Off ◽  
Actuation System ◽  
Trade Offs ◽  
Expected Performance ◽  
Dominant Design

Abstract This paper considers the design of a high performance hydrostatic actuation system referred to as the ElectroHydraulic Actuator (EHA). The expected performance of EHA and its dominant design parameters are identified by using mathematical modeling. The design parameters are classified into Direct and Indirect categories based on the measure of their accessibility to the designer. The Direct parameters are directly quantifiable and, can be linked to the performance of EHA through a set of mathematical functions. A prototype of EHA has been produced and described. The mathematical functions linking performance to design parameters are used to investigate design trade-offs. Design improvements to the prototype are suggested by using constrained quadratic programming.

Probabilistic Fracture Mechanics for Heavy Duty Gas Turbine Rotor Forgings

2017 ◽  
Author(s):  
Kai Kadau ◽  
Phillip W. Gravett ◽  
Christian Amann
Keyword(s):  
Fracture Mechanics ◽  
High Performance ◽  
Computing Methodology ◽  
Direct Simulation Monte Carlo ◽  
Turbine Rotor ◽  
Heavy Duty ◽  
Element Analysis ◽  
Probabilistic Fracture Mechanics ◽  
Risk Of Failure ◽  
Heavy Duty Gas Turbine

We developed and successfully applied a direct simulation Monte-Carlo scheme to quantify the risk of fracture for heavy duty rotors commonly used in the energy sector. The developed Probabilistic Fracture Mechanics high-performance computing methodology and code ProbFM routinely assesses relevant modes of operation for a component by performing billions of individual fracture mechanics simulations. The methodology can be used for new design and life-optimization of components, as well as for the risk of failure quantification of in service rotors and their re-qualifications in conjunction with non-destructive examination techniques, such as ultrasonic testing. The developed probabilistic scheme integrates material data, ultra-sonic testing information, duty-cycle data, and finite element analysis in order to determine the risk of failure. The methodology provides an integrative and robust measure of the fitness for service and allows for a save and reliable operation management of heavy duty rotating equipment.

Numerical Investigation of Ultimate Strength of Stiffened Plates With Various Cross-Section Forms

2018 ◽  
Author(s):  
Huilong Ren ◽  
Yifu Liu ◽  
Chenfeng Li ◽  
Xin Zhang ◽  
Zhaonian Wu
Keyword(s):  
Aluminum Alloy ◽  
Ultimate Strength ◽  
Cross Section ◽  
High Performance ◽  
Lightweight Design ◽  
Offshore Structures ◽  
Stiffened Plates ◽  
Stiffened Plate ◽  
Element Analysis ◽  
Hull Structure

There is an increasing interest in the lightweight design of ship and offshore structures, more specifically, choosing aluminum alloys or other lightweight high-performance materials to build structure components and ship equipments. Due to its better mechanical properties and easy assembly nature, extruded aluminum alloy stiffened plates are widely used in hull structures. When the load on the hull reaches a certain level during sailing, partial or overall instability of stiffened plate makes significant contribution in an event of collapse of the hull structure. It is very necessary to investigate the ultimate strength of aluminum alloy stiffened plate to ensure the ultimate bearing capacity of large aluminum alloy hull structure. Most of studies of the ultimate strength of stiffened plates deal with stiffened plates with T–shaped stiffeners. Stiffeners of other shapes have seldom been explored. In this research, the ultimate strength of six different cross–section aluminum alloy stiffened plates and one steel stiffened plate was studied based on the non–linear finite element analysis (FEA). Taking into account stiffness, weight and other issues, the new cross–section aluminum stiffener has finally been concluded for replacing the original steel stiffener in upper deck of a warship.

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