Highly Stretchable Resistive Strain Sensors Using Multiple Viscous Conductive Materials

Author(s):  
Hongyang Shi ◽  
Xinda Qi ◽  
Yunqi Cao ◽  
Nelson Sepúlveda ◽  
Chuan Wang ◽  
...  

Abstract This paper proposes a highly stretchable strain sensor using viscous conductive materials as resistive element and introduces a simple and economic fabrication process by encapsulating the conductive materials between two layers of silicone rubbers Ecoflex 00-30. The fabrication process of the strain sensor is presented, and the properties of the viscous conductive materials are studied. Characterization shows that the sensor with conductive gels, toothpastes, carbon paint, and carbon grease can sustain a maximum tensile strain of 200% and retain good repeatability, with a strain gauge factor of 2.0, 1.75, 3.0, and 7.5, respectively. Furthermore, strain sensors with graphite and carbon nanotubes mixed with conductive gels are fabricated to explore how to improve the gauge factor. With a focus on the most promising material, conductive carbon grease, cyclic stretching tests are conducted and show good repeatability at 100% strain for 100 cycles. Lastly, it is demonstrated that the stretchable strain sensor made of carbon grease is capable of measuring finger bending. With its easy and low-cost fabrication process, large strain detection range and good gauge factor, the conductive materials-based strain sensors are promising for future biomedical, wearable electronics and rehabilitation applications.

Materials ◽  
2019 ◽  
Vol 12 (9) ◽  
pp. 1469 ◽  
Author(s):  
Orathai Tangsirinaruenart ◽  
George Stylios

This research presents an investigation of novel textile-based strain sensors and evaluates their performance. The electrical resistance and mechanical properties of seven different textile sensors were measured. The sensors are made up of a conductive thread, composed of silver plated nylon 117/17 2-ply, 33 tex and 234/34 4-ply, 92 tex and formed in different stitch structures (304, 406, 506, 605), and sewn directly onto a knit fabric substrate (4.44 tex/2 ply, with 2.22, 4.44 and 7.78 tex spandex and 7.78 tex/2 ply, with 2.22 and 4.44 tex spandex). Analysis of the effects of elongation with respect to resistance indicated the ideal configuration for electrical properties, especially electrical sensitivity and repeatability. The optimum linear working range of the sensor with minimal hysteresis was found, and the sensor’s gauge factor indicated that the sensitivity of the sensor varied significantly with repeating cycles. The electrical resistance of the various stitch structures changed significantly, while the amount of drift remained negligible. Stitch 304 2-ply was found to be the most suitable for strain movement. This sensor has a wide working range, well past 50%, and linearity (R2 is 0.984), low hysteresis (6.25% ΔR), good gauge factor (1.61), and baseline resistance (125 Ω), as well as good repeatability (drift in R2 is −0.0073). The stitch-based sensor developed in this research is expected to find applications in garments as wearables for physiological wellbeing monitoring such as body movement, heart monitoring, and limb articulation measurement.


2010 ◽  
Vol 2010 ◽  
pp. 1-5 ◽  
Author(s):  
Fernando Martinez ◽  
Gregorio Obieta ◽  
Ion Uribe ◽  
Tomasz Sikora ◽  
Estibalitz Ochoteco

The design and characterization of polymer-based self-standing flexible strain sensors are presented in this work. Properties as lightness and flexibility make them suitable for the measurement of strain in applications related with wearable electronics such as robotics or rehabilitation devices. Several sensors have been fabricated to analyze the influence of size and electrical conductivity on their behavior. Elongation and applied charge were precisely controlled in order to measure different parameters as electrical resistance, gauge factor (GF), hysteresis, and repeatability. The results clearly show the influence of size and electrical conductivity on the gauge factor, but it is also important to point out the necessity of controlling the hysteresis and repeatability of the response for precision-demanding applications.


Nanoscale ◽  
2018 ◽  
Vol 10 (28) ◽  
pp. 13599-13606 ◽  
Author(s):  
Binghao Liang ◽  
Zhiqiang Lin ◽  
Wenjun Chen ◽  
Zhongfu He ◽  
Jing Zhong ◽  
...  

A highly stretchable and sensitive strain sensor based on a gradient carbon nanotube was developed. The strain sensors show an unprecedented combination of both high sensitivity (gauge factor = 13.5) and ultra-stretchability (>550%).


Nanomaterials ◽  
2021 ◽  
Vol 11 (9) ◽  
pp. 2333
Author(s):  
Huiying Shen ◽  
Huizhen Ke ◽  
Jingdong Feng ◽  
Chenyu Jiang ◽  
Qufu Wei ◽  
...  

Owing to the multi-dimensional complexity of human motions, traditional uniaxial strain sensors lack the accuracy in monitoring dynamic body motions working in different directions, thus multidirectional strain sensors with excellent electromechanical performance are urgently in need. Towards this goal, in this work, a stretchable biaxial strain sensor based on double elastic fabric (DEF) was developed by incorporating carboxylic multi-walled carbon nanotubes(c-MWCNTs) and polypyrrole (PPy) into fabric through simple, scalable soaking and adsorption-oxidizing methods. The fabricated DEF/c-MWCNTs/PPy strain sensor exhibited outstanding anisotropic strain sensing performance, including relatively high sensitivity with the maximum gauge factor (GF) of 5.2, good stretchability of over 80%, fast response time < 100 ms, favorable electromechanical stability, and durability for over 800 stretching–releasing cycles. Moreover, applications of DEF/c-MWCNTs/PPy strain sensor for wearable devices were also reported, which were used for detecting human subtle motions and dynamic large-scale motions. The unconventional applications of DEF/c-MWCNTs/PPy strain sensor were also demonstrated by monitoring complex multi-degrees-of-freedom synovial joint motions of human body, such as neck and shoulder movements, suggesting that such materials showed a great potential to be applied in wearable electronics and personal healthcare monitoring.


Nanomaterials ◽  
2019 ◽  
Vol 9 (4) ◽  
pp. 617 ◽  
Author(s):  
Zhenkun Qi ◽  
Hailiang Bian ◽  
Yi Yang ◽  
Nantian Nie ◽  
Fuliang Wang

Highly stretchable, flexible, and sensitive strain sensors have promising applications in motion detection—especially multifunctional strain sensors that can detect stretching, bending, compression and twisting. Herein, this study presents a graphene and glycerol solution-based multifunctional sensor with ultra-high stretchability and sensitivity. Owing to the self-lubrication and fluidity of the graphene-glycerol solution, the strain sensors display super stretchability up to 1000%, a maximum gauge factor up to 45.13, and excellent durability for over 10,000 cycles. In addition, the sensor can also rapidly respond to small strains (1%, 5%, 10%) and different stretching rates (12.5%/s, 25%/s, 50%/s, and 100%/s). More impressively, the sensors can measure up to 50 kPa pressure and 180° twisting without any damage. Furthermore, the strain sensors demonstrate their applicability in scenarios involving motion detection, such as that for finger bending, wrist rotating, touching, and drinking water.


Author(s):  
Mohammed Al-Rubaiai ◽  
Ryohei Tsuruta ◽  
Umesh Gandhi ◽  
Chuan Wang ◽  
Xiaobo Tan

Stretchable strain sensors with large strain range, high sensitivity, and excellent reliability are of great interest for applications in soft robotics, wearable devices, and structure-monitoring systems. Unlike conventional template lithography-based approaches, 3D-printing can be used to fabricate complex devices in a simple and cost-effective manner. In this paper, we report 3D-printed stretchable strain sensors that embeds a flexible conductive composite material in a hyper-plastic substrate. Three commercially available conductive filaments are explored, among which the conductive thermoplastic polyurethane (ETPU) shows the highest sensitivity (gauge factor of 5), with a working strain range of 0%–20%. The ETPU strain sensor exhibits an interesting behavior where the conductivity increases with the strain. In addition, an experiment for measuring the wind speed is conducted inside a wind tunnel, where the ETPU sensor shows sensitivity to the wind speed beyond 5.6 m/s.


Nanomaterials ◽  
2021 ◽  
Vol 11 (7) ◽  
pp. 1701
Author(s):  
Ken Suzuki ◽  
Ryohei Nakagawa ◽  
Qinqiang Zhang ◽  
Hideo Miura

In this study, a basic design of area-arrayed graphene nanoribbon (GNR) strain sensors was proposed to realize the next generation of strain sensors. To fabricate the area-arrayed GNRs, a top-down approach was employed, in which GNRs were cut out from a large graphene sheet using an electron beam lithography technique. GNRs with widths of 400 nm, 300 nm, 200 nm, and 50 nm were fabricated, and their current-voltage characteristics were evaluated. The current values of GNRs with widths of 200 nm and above increased linearly with increasing applied voltage, indicating that these GNRs were metallic conductors and a good ohmic junction was formed between graphene and the electrode. There were two types of GNRs with a width of 50 nm, one with a linear current–voltage relationship and the other with a nonlinear one. We evaluated the strain sensitivity of the 50 nm GNR exhibiting metallic conduction by applying a four-point bending test, and found that the gauge factor of this GNR was about 50. Thus, GNRs with a width of about 50 nm can be used to realize a highly sensitive strain sensor.


2021 ◽  
Vol 13 (1) ◽  
Author(s):  
Heng Zhang ◽  
Dan Liu ◽  
Jeng-Hun Lee ◽  
Haomin Chen ◽  
Eunyoung Kim ◽  
...  

AbstractFlexible multidirectional strain sensors are crucial to accurately determining the complex strain states involved in emerging sensing applications. Although considerable efforts have been made to construct anisotropic structures for improved selective sensing capabilities, existing anisotropic sensors suffer from a trade-off between high sensitivity and high stretchability with acceptable linearity. Here, an ultrasensitive, highly selective multidirectional sensor is developed by rational design of functionally different anisotropic layers. The bilayer sensor consists of an aligned carbon nanotube (CNT) array assembled on top of a periodically wrinkled and cracked CNT–graphene oxide film. The transversely aligned CNT layer bridge the underlying longitudinal microcracks to effectively discourage their propagation even when highly stretched, leading to superior sensitivity with a gauge factor of 287.6 across a broad linear working range of up to 100% strain. The wrinkles generated through a pre-straining/releasing routine in the direction transverse to CNT alignment is responsible for exceptional selectivity of 6.3, to the benefit of accurate detection of loading directions by the multidirectional sensor. This work proposes a unique approach to leveraging the inherent merits of two cross-influential anisotropic structures to resolve the trade-off among sensitivity, selectivity, and stretchability, demonstrating promising applications in full-range, multi-axis human motion detection for wearable electronics and smart robotics.


2018 ◽  
Vol 4 (2) ◽  
pp. 1 ◽  
Author(s):  
Angelica Campigotto ◽  
Stephane Leahy ◽  
Ayan Choudhury ◽  
Guowei Zhao ◽  
Yongjun Lai

A novel, inexpensive, and easy-to-use strain sensor using polydimethylsiloxane (PDMS)  was developed. The sensor consists of a microchannel that is partially filled with a coloured liquid and embedded in a piece of PDMS. A finite element model was developed to optimize the geometry of the microchannel to achieve higher sensitivity. The highest gauge factor that was measured experimentally was 41. The gauge factor was affected by the microchannel’s square cross-sectional area, the number of basic units in the microchannel, and the inlet and outlet configuration. As a case study, the developed strain sensors were used to measure the rotation angle of the wrist and finger joints.


Polymers ◽  
2020 ◽  
Vol 12 (8) ◽  
pp. 1814 ◽  
Author(s):  
Jian Wang ◽  
Ryuki Suzuki ◽  
Kentaro Ogata ◽  
Takuto Nakamura ◽  
Aixue Dong ◽  
...  

Flexible and wearable electronics have huge potential applications in human motion detection, human–computer interaction, and context identification, which have promoted the rapid development of flexible sensors. So far the sensor manufacturing techniques are complex and require a large number of organic solvents, which are harmful not only to human health but also to the environment. Here, we propose a facile solvent-free preparation toward a flexible pressure and stretch sensor based on a hierarchical layer of graphene nanoplates. The resulting sensor exhibits many merits, including near-linear response, low strain detection limits to 0.1%, large strain gauge factor up to 36.2, and excellent cyclic stability withstanding more than 1000 cycles. Besides, the sensor has an extraordinary pressure range as large as 700 kPa. Compared to most of the reported graphene-based sensors, this work uses a completely environmental-friendly method that does not contain any organic solvents. Moreover, the sensor can practically realize the delicate detection of human body activity, speech recognition, and handwriting recognition, demonstrating a huge potential for wearable sensors.


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