A study on heating and determining the temperature generation on the sheet metal before the deep drawing process

2020 ◽  
Vol 34 (22n24) ◽  
pp. 2040133
Author(s):  
The-Thanh Luyen ◽  
Thi-Bich Mac ◽  
Tien-Long Banh ◽  
Duc-Toan Nguyen
Keyword(s):  
Heat Transfer ◽  
Mathematical Model ◽  
Deep Drawing ◽  
High Strength ◽  
Heating System ◽  
Local Heat ◽  
Heating Time ◽  
Drawing Process ◽  
Deep Drawing Process ◽  
Processing Solution

Thermal-assisted machining (TAM) is an effective processing solution to improve productivity and product quality made from materials with high strength and hardness. This method is widely used in nonchip machining such as forging, stamping, deep drawing, etc. For the method of heating on the molds, it is possible to control local heat or uniform heat on the workpiece. However, the calculation of heat capacity, heat transfer as well as the heating time to achieve the temperature on the workpiece is necessary to design suitable molds and heating system. This study focuses on a heating system that uses single-sided thermostatic heating rods to heat the molds, verify the effect of the heating time on the temperature of the workpieces and then control the temperature on the workpieces at various heat levels through a heating control system. Thereby, this study proposes to build a mathematical model between temperature and heating time on the workpiece.

Optimization of Deep Drawing Processes Using Statistical Design of Experiments

1996 ◽  
Author(s):  
Dietrich Bauer ◽  
Regine Krebs
Keyword(s):  
Mathematical Model ◽  
Analysis Of Variance ◽  
Orthogonal Array ◽  
Deep Drawing ◽  
Metal Forming ◽  
Drawing Process ◽  
Drawing Force ◽  
Forming Process ◽  
Deep Drawing Process ◽  
Metal Forming Process

Abstract For a deep drawing process some important controllable variables (factors) upon the maximum drawing force are analyzed to find a setting adjustment for these process factors that provides a very low force for the metal forming process. For this investigation an orthogonal array L18 with three-fold replication is used. To find the optimum of the process, the experimental results are analyzed in accordance with the robust-design-method according to Taguchi (Liesegang et. al., 1990). For this purpose, so-called Signal-to-Noise-ratios are calculated. The analysis of variance for this S/N-ratios leads to a mathematical model for the deep drawing process. This model allows to find the pressumed optimal settings of the investigated factors. In the following, a confirmation experiment is carried out by using these optimal settings. The maximum drawing force of the confirmation experiment does not correspond with the confidence interval, which was calculated by analysis of variance techniques. So the predicted optimum of the process does not lead to a metal forming process with very low deep drawing force. The comparison with a full factorial plan shows that there are interactions between the investigated factors. These interactions could not be discovered by the used orthogonal array. Thus the established mathematical model does not describe the relation between the factors and deep drawing force in accordance with the practical deep drawing conditions.

Development of a Heating System for a Spiral Tribometer to Investigate the Influence of Temperature on Tribological Systems

2014 ◽  
Vol 966-967 ◽  
pp. 87-95
Author(s):  
Aziz Huskic ◽  
Bakir Mehic ◽  
Martin Kasper ◽  
Douglas Vaught
Keyword(s):  
Deep Drawing ◽  
Friction And Wear ◽  
Heating System ◽  
Circular Path ◽  
Drawing Process ◽  
Drawing Tool ◽  
Deep Drawing Process ◽  
Influence Of Temperature ◽  
Upper Austria ◽  
Pin On Disc

Tribometer measurements are used to simulate and investigate friction and wear mechanisms in sliding solid state systems. In metal forming and especially in deep drawing, tribometers are used to study the friction characteristics in the area of the stamp edge and draw edge rounding of a deep drawing tool. To replicate the reality of the deep drawing process a commercially available pin-on-disc tribometer is only useable to a certain extent because only a circular path can be traversed. At the Upper Austria University of Applied Sciences in Wels a spiral tribometer has been developed that can measure the friction coefficient along the desired friction distance. During the deep drawing process the temperature on the surface of a deep drawing tool rise due to the friction and wear conditions caused by the process. In order to investigate the influence of temperature the spiral tribometer is equipped with a heating system. To verify the results, comparison tests are performed with a commercially available pin-on-disc tribometer. Comparative tests confirm that the results obtained with the developed spiral tribometer match the values of the pin-on-disc tribometer.

scholarly journals b EXPERIMENTAL AND FINITE ELEMENT ANALYSIS OF SQUARE DEEP DRAWING PROCESS FOR LAMINATED STEEL-BRASS SHEET METALS

2020 ◽  
Vol 20 (1) ◽  
pp. 12-24
Author(s):  
Hani Aziz Ameen
Keyword(s):  
Deep Drawing ◽  
Thickness Distribution ◽  
Low Carbon Steel ◽  
High Strength ◽  
Experimental Tests ◽  
Drawing Process ◽  
Low Carbon ◽  
Element Analysis ◽  
Blank Holder ◽  
Deep Drawing Process

In this paper, the drawability of two-layer (steel-brass) sheets to produce square cup, is investigated through numerical simulations, and experimental tests. Each material has its own benefits and drawbacks in terms of its physical, chemical and mechanical properties, so that the point of this investigation is taking the benefits of different materials, like (low density, high strength and resistibility of corrosion), at the same time and in a one part. ANSYS18 software is used to simulate the deep drawing process of laminated sheet. The deep drawing processes for square cup were carried out under various blank holder loads with different lubrication conditions (dry and lubricant) and with variable layer arrangement. The materials were low carbon steel st1008 and brass CuZn30 sheets with thickness of 0.5mm0and 0.58mm respectively. The thickness of laminated sheet blank was 1.1 mm and its diameter was 83 mm. The drawn cups with less imperfections and satisfactory thickness distribution were formed in this study. It is concluded the greatest thinning appear in the corner of the cup near the punch radius due to extreme stretching take place in this area. Experimental forming load, blank holder load, and thickness distribution are compared with simulation results. Good agreement between experimental and numerical is evident.

A Review on Deep Drawing Process

2018 ◽  
Vol 6 (6) ◽  
pp. 146
Author(s):  
D. Swapna ◽  
Ch, Srinivasa Rao ◽  
S. Radhika
Keyword(s):  
Sheet Metal ◽  
Deep Drawing ◽  
Room Temperature ◽  
Elevated Temperatures ◽  
Thin Sheet ◽  
High Strength ◽  
Drawing Process ◽  
Deep Drawing Process ◽  
Analysis And Design ◽  
Thin Sheet Metal

Deep Drawing (DD) process is the one in which a punch forces a flat sheet metal blank into a die cavity.  DD can also be described as the process which involves conversion of flat thin sheet metal blanks into parts of desired shape. Little work is available in the applications of DD processes at elevated temperatures which is going to be a very important manufacturing application in the coming decades. Deep Drawing (DD) is one of the sheet metal forming processes widely used in automobile, aerospace, electronics and allied industries to produce the hollow parts. The improvement in the deep drawing manufacturing process with latest methodologies leads to developments in the automobile and other sheet metal industries. Still today, this process of analysis and design is an art than science. Presently, the conventional deep drawing (CDD) operation is carried out at room temperature in industries. Although the deep drawing process of high strength / low formability metals has an extensive industrial application area, deep drawing at room temperature has serious difficulties because of the large amount of deformations revealed and high flow stresses of the materials. The present paper gives an overview of deep drawing process, its classification along with advantages, limitations and applications.

scholarly journals Reduction of Springback for Hat Channel with High-Strength Steel Sheets by Stroke-Returning Deep-Drawing Process

2016 ◽  
Vol 57 (660) ◽  
pp. 60-65 ◽  
Author(s):  
Hayato KOMINE ◽  
Masayuki ASAKURA ◽  
Taro GEKA ◽  
Takuma KISO ◽  
Masato TAKAMURA ◽  
...  
Keyword(s):  
Deep Drawing ◽  
High Strength Steel ◽  
High Strength ◽  
Drawing Process ◽  
Deep Drawing Process ◽  
Steel Sheets

scholarly journals Effect of Tool Geometry Parameters on the Formability of a Camera Cover in the Deep Drawing Process

Materials ◽  
2021 ◽  
Vol 14 (14) ◽  
pp. 3993
Author(s):  
Thanh Trung Do ◽  
Pham Son Minh ◽  
Nhan Le
Keyword(s):  
Deep Drawing ◽  
Thickness Distribution ◽  
Metal Flow ◽  
Sheet Thickness ◽  
Side Wall ◽  
Tool Geometry ◽  
Drawing Process ◽  
Nose Radius ◽  
Deep Drawing Process

The formability of the drawn part in the deep drawing process depends not only on the material properties, but also on the equipment used, metal flow control and tool parameters. The most common defects can be the thickening, stretching and splitting. However, the optimization of tools including the die and punch parameters leads to a reduction of the defects and improves the quality of the products. In this paper, the formability of the camera cover by aluminum alloy A1050 in the deep drawing process was examined relating to the tool geometry parameters based on numerical and experimental analyses. The results showed that the thickness was the smallest and the stress was the highest at one of the bottom corners where the biaxial stretching was the predominant mode of deformation. The problems of the thickening at the flange area, the stretching at the side wall and the splitting at the bottom corners could be prevented when the tool parameters were optimized that related to the thickness and stress. It was clear that the optimal thickness distribution of the camera cover was obtained by the design of tools with the best values—with the die edge radius 10 times, the pocket radius on the bottom of the die 5 times, and the punch nose radius 2.5 times the sheet thickness. Additionally, the quality of the camera cover was improved with a maximum thinning of 25% experimentally, and it was within the suggested maximum allowable thickness reduction of 45% for various industrial applications after optimizing the tool geometry parameters in the deep drawing process.

Blank shape optimization in the deep drawing process by sun method

2021 ◽  
Author(s):  
Hamidreza Gharehchahi ◽  
Mohammad Javad Kazemzadeh-Parsi ◽  
Ahmad Afsari ◽  
Mehrdad Mohammadi
Keyword(s):  
Shape Optimization ◽  
Deep Drawing ◽  
Drawing Process ◽  
Deep Drawing Process ◽  
Blank Shape Optimization ◽  
Blank Shape

Production of Tapered Cups by Sequential Deep Drawing of Sheet Metals Using Drawn Cups as a Part of Punch

1993 ◽  
Vol 115 (2) ◽  
pp. 224-229 ◽  
Author(s):  
K. Yamaguchi ◽  
K. Kanayama ◽  
M. H. Parsa ◽  
N. Takakura
Keyword(s):  
Deep Drawing ◽  
Drawing Ratio ◽  
Drawing Process ◽  
Sheet Metals ◽  
Deep Drawing Process ◽  
Drawing Method

A new deep drawing process of sheet metals is developed to facilitate small-lot production of deep cups with large drawing ratio. In this process, unlike the conventional deep drawing method, a few drawn cups are always stacked on the punch and used as a part of punch for the subsequent deep drawing of a given blank. Before drawing a new blank, a drawn cup which is in contact with the punch is stripped off. The repetition of such stripping and drawing operations makes it possible to carry out both the first-stage drawing and the subsequent slight redrawings in one drawing operation using only one pair of punch and die. In this paper, this new deep drawing process is applied to the production of tapered cups and the main feature of the process is shown.

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