scholarly journals Synthesis and Characterization of Mechanical Properties of AA8014 + Si3N4/ ZrO2 Hybrid Composites by Stir Casting Process

2022 ◽  
Vol 2022 ◽  
pp. 1-11
Author(s):  
C. Ramesh Kannan ◽  
R. Venkatesh ◽  
M. Vivekanandan ◽  
J. Phani Krishna ◽  
S. Manivannan ◽  
...  
Keyword(s):  
Aluminium Alloy ◽  
Mechanical Performance ◽  
Hybrid Composites ◽  
Casting Process ◽  
Stir Casting ◽  
Wear Properties ◽  
Wear And Corrosion ◽  
Temperature Parameter ◽  
Wear And Corrosion Resistance

Lightweight materials are extremely needed for the manufacturing of industrial parts and are used in aerospace, automobile body shops, biomedical instruments, etc. Aluminium alloy is one of the light-weight materials, and it fulfills the industrial demands based on their natural strength/stiffness, enhanced temperature permanence, superior wear, and corrosion resistance. This experimental work considered aluminium alloy (AA8014) with reinforced particles of silicon nitride (Si3N4) and zirconium dioxide (ZrO2) for preparing aluminium hybrid composites. Hybrid composites are prepared by a stir casting process involving different process parameters. L27 orthogonal array is used for optimizing the stir casting parameters with the assistance of the statistical Taguchi approach. Stir casting parameters are the percentage of reinforcement (4%, 6%, and 8%), stir speed (400 rpm, 500 rpm, and 600 rpm), stir time (20 min, 25 min, and 30 min), and molten temperature (700 oC, 800 oC, and 900 oC). Mechanical performance such as wear and microhardness of the hybrid composites is evaluated. Minimum wear and higher microhardness are encountered at a percentage of reinforcement = 6%, stir speed = 400 rpm, stir time = 30 min, and molten temperature = 900°C. In wear analysis, the percentage of reinforcement highly influences the wear properties (7.06% contribution). In microhardness analysis, molten temperature parameter is the extreme influencer (11.15% contribution).

scholarly journals A Review on AA 6061 Metal Matrix Composites Produced by Stir Casting

Materials ◽  
2021 ◽  
Vol 14 (1) ◽  
pp. 175
Author(s):  
Ansar Kareem ◽  
Jaber Abu Qudeiri ◽  
Asarudheen Abdudeen ◽  
Thanveer Ahammed ◽  
Aiman Ziout
Keyword(s):  
Aluminium Alloy ◽  
Hybrid Composites ◽  
Casting Process ◽  
Stir Casting ◽  
Advanced Materials ◽  
Matrix Composites ◽  
Alloy Matrix ◽  
Aluminium Matrix Composite ◽  
Mechanical And Tribological Properties ◽  
6061 Aluminium Alloy

In recent years, many alloys as well as composites of aluminium were developed for enhanced material performance. AA 6061 is an aluminium alloy that has extensive applications due to its superior material characteristics. It is a popular choice of matrix for aluminium matrix composite (AMC) fabrication. This study provides a review on AA 6061 aluminium alloy matrix composites produced through the stir-casting process. It focusses on conventional stir-casting fabrication, process parameters, various reinforcements used, and the mechanical properties of the AA 6061 composites. Several research studies indicated that the stir-casting method is widely used and suitable for fabricating AA 6061 composites with reinforcements such as SiC, B4C, Al2O3, TiC, as well as other inorganic, organic, hybrid, and nanomaterials. The majority of the studies showed that an increase in the reinforcement content enhanced the mechanical and tribological properties of the composites. Furthermore, hybrid composites showed better material properties than single reinforcement composites. The usage of industrial and agricultural residues in hybrid composites is also reported. Future studies could focus on the fabrication of AA 6061 nanocomposites through stir casting and their material characterisation, since they have great potential as advanced materials.

Studies on mechanical property and wear behaviour of AA7075 hybrid composites prepared by a conventional casting method

2021 ◽  
pp. 095440892110349
Author(s):  
V Vignesh Kumar ◽  
K Raja ◽  
T Ramkumar ◽  
M Selvakumar ◽  
TS Senthil Kumar
Keyword(s):  
Boron Nitride ◽  
Boron Carbide ◽  
Hybrid Composites ◽  
Stir Casting ◽  
Wear Behaviour ◽  
Tensile Behaviour ◽  
Wear Properties ◽  
Casting Technique ◽  
Reciprocating Wear ◽  
Sliding Distance

The research article addresses the reciprocating wear behaviour of hybrid AA7075 reinforced with boron carbide and boron nitride through a stir-casting technique. The experiment involved varying wt.% of the secondary particle boron carbide (3, 6 and 9) while boron nitride (3) was kept as constant. The hybrid composites were characterised using scanning electron microscopy coupled with energy dispersive spectroscopy. The hardness and tensile behaviour of the hybrid composites were evaluated. Reciprocating wear behaviour of the hybrid composites were examined using a tribometer by varying the wear parameters such as load and sliding distance. The results revealed that AA7075/6boron carbide/3boron nitride had better hardness, tensile and wear properties. The surface morphology of the wear samples was analysed using SEM.

scholarly journals Evaluation of Mechanical Properties of AA7075 /Al2O3/Mg Hybrid Composites

2019 ◽  
Vol 8 (6) ◽  
pp. 5044-5046 ◽  
Keyword(s):  
Mechanical Properties ◽  
Hybrid Composites ◽  
Casting Process ◽  
Stir Casting ◽  
Tensile Behaviour ◽  
Matrix Composites ◽  
Compression Behavior ◽  
Weight Percentage ◽  
Fea Simulation ◽  
Alloy Metal

The present work was planned to evaluate the mechanical properties of alumina reinforced aluminium alloy such hardness and compression behavior of al2o3 /aa7075 alloy metal matrix composites. Both, experimental and finite element analyses were carried out to establish tensile behaviour of the composites with different weight percentage of al2o3 fabricated by the stir casting process. The results concluded that addition of alumina to the aa7075 improves the mechanical properties of the composite. Further the results of FEA simulation of the composites are close to the actual results which shows that cost and time can be reduced if FEA is performed

Fabrication and Characterization of A356-Basalt Ash-Fly Ash Composites Processed by Stir Casting Method

2017 ◽  
Vol 25 (3) ◽  
pp. 209-214 ◽  
Author(s):  
G. Venkatachalam ◽  
A. Kumaravel
Keyword(s):  
Fly Ash ◽  
Impact Strength ◽  
Hybrid Composites ◽  
Cost Effective ◽  
Weight Fraction ◽  
Stir Casting ◽  
Matrix Composites ◽  
Casting Method ◽  
The Matrix

This paper presents the characterization of A356 composite reinforced with fly ash and basalt ash produced by stir casting method. Aluminium metal matrix composites (AMC) are used in wide variety of applications such as structural, aerospace, marine, automotive etc. Stir casting is cost effective manufacturing process and it is useful to enhance the attractive properties of AMCs. Three sets of hybrid AMC are prepared by varying the weight fraction of the reinforcements (3% basalt + 7% fly ash, 5% basalt + 5% fly, 7% basalt + 3% fly ash). The effect of reinforcements on the mechanical properties of the hybrid composites such as hardness, tensile, compressive and impact strength were studied. The obtained results reveal that tensile, compressive and impact strength was increased when weight fraction of fly ash increased, whereas the hardness increases when weight fraction of the basalt ash increased. Microscopic study reveals the dispersion of the reinforcements in the matrix.

The Mechanical Characterization of Al2O3 Reinforced AL6061 Metal Matrix Composite

2015 ◽  
Vol 766-767 ◽  
pp. 257-262
Author(s):  
P. Mohan ◽  
M. Kathirvel ◽  
N. Azhagesan ◽  
M. Sivapragash
Keyword(s):  
Fracture Toughness ◽  
Metal Matrix Composite ◽  
Matrix Composite ◽  
Material Characterization ◽  
Metal Matrix ◽  
Treatment Process ◽  
Mechanical Characterization ◽  
Casting Process ◽  
Stir Casting

The aluminium based composites are increasingly being used in the transport, aerospace, marine, automobile and mineral processing industries. The widely used reinforcing materials for these composites are silicon carbide, aluminium oxide and graphite in the form of particles or whiskers. In this study Al6061-6 & 4wt% Al2O3 based metal matrix composite were produced by mechanical stir casting process. The obtained cast metal matrix composite is carefully machined to prepare the test specimens for hardness, tensile as well as fracture toughness studies as per ASTM standards. The hardness, tensile strength and fracture toughness properties of Al6061-Al2O3 composites are explored experimentally. Finally compare the material characterization with heat treatment process sample and compare the fracture toughness of sample with mathematical approach, experimental and finite element method.

Metallurgical and Mechanical Characterization of Al 6082-B4C/Si3N4 Hybrid Composite Manufactured by Combined Ball Milling and Stir Casting

2014 ◽  
Vol 592-594 ◽  
pp. 484-488 ◽  
Author(s):  
Pardeep Sharma ◽  
Dinesh Khanduja ◽  
Satpal Sharma
Keyword(s):  
Ball Milling ◽  
Mechanical Characterization ◽  
Hybrid Composites ◽  
Stir Casting ◽  
Matrix Composites ◽  
Casting Method ◽  
Percentage Elongation ◽  
Silicon Nitride Powder ◽  
The Cost

Aluminium matrix composites (AMCs) having more than one reinforcement (hybrid AMCs) found enlarged use due to better strength, high thermal stability and wear resistance properties and can be a substitute for single reinforced AMCs .The effect of varying ball milled (BM) B4C/Si3N4 particles on the microstructure of as cast AA6082 and mechanical properties of AA6082 alloy hybrid composites produced by combined ball milling and conventional stir casting method have been reported. The combined reinforcement of BM B4C/Si3N4 particles were varied from 0-9 % in a step of 3. The wettability of B4C/Si3N4 into the aluminium melt has been increased by ball milling the boron carbide with silicon nitride powder, so that combined reinforcement of B4C/Si3N4 neither float nor sink in the aluminium melt. The investigated result showed that addition of combined reinforcement of BM B4C/Si3N4 increased Hardness and Ultimate tensile strength at the cost of reduction in percentage elongation.

scholarly journals Effect of addition of different reinforcements on the microstructure and mechanical characterization of the Al-Flyash composites

2021 ◽  
Vol 15 (56) ◽  
pp. 217-228
Author(s):  
Milind K. Wasekar ◽  
Mohan P. Khond
Keyword(s):  
Tensile Strength ◽  
Hybrid Composites ◽  
Tensile Tests ◽  
Stir Casting ◽  
Interface Bonding ◽  
Casting Technique ◽  
Testing Procedures ◽  
The Matrix ◽  
Aluminum 6061 Alloy

The aim of this work is to investigate the influence of the addition of silicon carbide and molybdenum disulfide on the microstructure and the tensile strength of the Al-Flyash hybrid composites prepared using the stir casting technique. The composite with aluminum 6061 alloy as the matrix and flyash as the reinforcement, with different weight fractions, is investigated to study its microstructure and the tensile strength. The same has been compared with the hybrid composites with Aluminum-Flyash/SiC and Aluminum-Flyash/MoS2 for different weight fractions of the reinforcements. The tensile tests were conducted as per ASTM standard testing procedures at room temperature. From the results it is identified that tensile strength of the Al6061-Flyash composite is lesser than the Al6061-Flyash/SiC and Al6061-Flyash/MoS2 hybrid composites. It is also observed that increment in the composition of the SiC and MoS2 causes the increment in the tensile strength of the hybrid composite. This increment in the tensile strength is due to good interface bonding and uniform distribution of the reinforcements in the composite.

scholarly journals Evaluation of Mechanical Properties and Machinability Analysis of Al 6061 Hybrid Composite

2018 ◽  
Vol 6 (02) ◽  
Author(s):  
P. V. Rajesh ◽  
M. Sriram Prasanth ◽  
V. Sam Daniel ◽  
C. M. Saravanan
Keyword(s):  
Corrosion Resistance ◽  
Aluminium Alloy ◽  
Hybrid Composites ◽  
Low Cost ◽  
Weight Ratio ◽  
High Strength ◽  
Matrix Composites ◽  
Wear And Corrosion Resistance ◽  
The Individual ◽  
Machinability Analysis

Aluminium Matrix Composites are extensively used due to their desirable properties like low weight, low cost, high strength to weight ratio, good corrosion resistance, good thermal conductivity and high stiffness. Their applications are diversified in production, thermal, marine and automobile industries. Aluminium is extensively used in ships, aircrafts, cars, electrical wires and household utensils because it is abundant in nature. In the present study, Aluminium alloy Al6061 Hybrid Composites reinforced with Boron carbide and Coconut shell ash are fabricated to replace the individual Aluminium alloy Al6061. For that various tests to determine properties such as strength, hardness, wear and corrosion resistance are conducted on composite samples which make them fit to be used in aircraft window frames by reviewing various literatures. In addition to above, machinability analysis is performed on all the specimens and their surface roughness is measured. Based on the results obtained, we can come to a conclusion that the aluminium composite has superior properties than individual Al6061 alloy.

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