scholarly journals Morphological, thermal and mechanical properties of recycled HDPE foams via rotational molding

2021 ◽  
pp. 0021955X2110137
Author(s):  
Yao Dou ◽  
Denis Rodrigue

In this study, foamed recycled high density polyethylene (rHDPE) parts were produced by rotational molding using different concentration (0 to 1% wt.) of a chemical blowing agent (CBA) based on azodicarbonamide. From the samples produced, a complete morphological, thermal and mechanical characterization was performed. The morphological analysis showed a gradual increase in the average cell size, while the cell density firstly increased and then decreased with increasing CBA content. As expected, increasing the CBA content decreased the foam density as well as the thermal conductivity. Although increasing the CBA content decreased both tensile and flexural properties, the impact strength showed a similar trend as the cell density with an optimum CBA content around 0.1% wt. Finally, neat rHDPE samples were also produced by compression molding. The results showed negligible differences between the rotomolded and compression molded properties indicating that optimal rotomolding conditions were selected. These results confirm the possibility of using 100% recycled polymers to produce rotomolded foam parts.

2021 ◽  
pp. 026248932110188
Author(s):  
Yao Dou ◽  
Denis Rodrigue

In this work, polypropylene (PP) was foamed via rotational molding using a chemical blowing agent (CBA) based on azodicarbonamide over a range of concentration (0 to 0.5% wt.). The samples were then analyzed in terms of morphological, thermal and mechanical properties. The morphological analysis showed a continuous increase in the average cell size and cell density with increasing CBA content. Increasing the CBA content also led to lower foam density and thermal conductivity. Similarly, all the mechanical properties (tension, flexion and impact) were found to decrease with increasing CBA content. Finally, the efficiency of the rotomolding process was assessed by producing neat PP samples via compression molding. The results showed negligible differences between the rotomolded and compression molded properties at low deformation and rate of deformation indicating that optimal rotomolding conditions were selected.


2005 ◽  
Vol 24 (2) ◽  
pp. 91-102 ◽  
Author(s):  
Hidetaka Kawashima ◽  
Minoru Shimbo

In this study, noticing foaming temperature as a factor, which induces thermodynamic instability for cell nucleation of Microcellular plastics, the effect of control method of foaming temperature on cell size and cell density - that is number per unit volume of foamed plastics - were investigated. Generally, foaming by using batch process is carried out as follows. First, blowing agent is soaked into plastics until saturation under high pressure and soaking temperature. After plastics were saturated with blowing agent, pressure is released rapidly and then temperature is raised to foaming temperature and cells are nucleated and grown. Finally, rapid cooling controls cell growth. In this case, two methods can be considered for the control of foaming temperature. One is the elevated temperature method in which temperature is raised to foaming temperature and cells are grown after decompression in the foaming process. The other is the constant temperature method in which the temperature is already kept at foaming temperature before decompression. That is, it is the method of performing soaking and foaming at the same temperature. Polymethylmethacrylate (PMMA) resins were foamed under foaming conditions which the same foaming magnification is produced by both methods and cell size and cell density of foamed PMMA were investigated. As results, in case of production of the foamed plastics having the same foam magnification, it turned out that cell density of foamed plastics becomes large and average cell size becomes small but the maximum cell size becomes large by the elevated temperature method. On the other hand, although the maximum cell size becomes small, average cell size becomes large by the constant temperature method.


2011 ◽  
Vol 52-54 ◽  
pp. 1237-1242
Author(s):  
Xue Ni Zhao ◽  
Wu Yong Wan ◽  
Wei Ren ◽  
Shan Qi Zeng ◽  
Jing Lei ◽  
...  

Glass fiber/microcellular unsaturated polyester composites (GF/MCUP) were prepared using the supersaturated gas technology. Technological process included three stages. The effect of processing parameters on average cell size, cell density, impact strength and tensile strength was investigaed by orthogonal experiment. The results indicated that the major factor affecting them was the temperature in stageⅡ(T2). Under the optimizing processing condition, the average cell size of GF/MCUP was about 8 μm and the cell density was 1.57×109 cells/cm3. It was found that impact strength of GF/MCUP increased 88.81 and 188.12 % than that of glass fiber/unsaturated polyester composites (GF/UP) and unsaturated polyester plastics (UP), respectively. The corresponding 16.56 and 69.25 % increase in tensile strength-to-weight ratio were gained over that of GF/UP and UP, respectively.


RSC Advances ◽  
2018 ◽  
Vol 8 (22) ◽  
pp. 11850-11861 ◽  
Author(s):  
Xuetao Shi ◽  
Jianbin Qin ◽  
Long Wang ◽  
Liucheng Ren ◽  
Fan Rong ◽  
...  

The introduced PLA stereocomplex could enhance the melting strength of PLLA/PBAT blends efficiently. The microcellular morphology of PLLA/PBAT foams with PDLA exhibited decreased average cell size and increased cell density.


Materials ◽  
2020 ◽  
Vol 13 (20) ◽  
pp. 4570
Author(s):  
Chunling Zhang ◽  
Jinrui Zhang ◽  
Tianlu Xu ◽  
Haofei Sima ◽  
Jiazi Hou

The thermal and mechanical properties of polysiloxane foam are greatly improved by the addition of acrylolsobutyl polyhedral oligomeric silsesquioxane (MA0701, hereinafter referred to as MAPOSS), which has double bonds. The morphologies and properties of the polysiloxane composite foam were characterized. The average cell diameter of the composite foams decreased, while the cell density increased with increasing MAPOSS. Meanwhile, MAPOSS can enhance thermal conductivity and thermal stability. Thermal conductivity increased by 25%, and the temperature at the maximum weight loss rate increased from 556 °C to 599 °C. In addition, MAPOSS also promoted heterogeneous nucleation by functioning as a nucleating agent, which can increase cell density to improve the mechanical properties. The compressive strength of the composite foam increased by 170% compared with that of pure foam. In the composite, MAPOSS increased the cross-linking density by acting as a physical cross-linking point and limited the movement of the segments.


2013 ◽  
Vol 634-638 ◽  
pp. 950-954
Author(s):  
Xue Ni Zhao ◽  
Peipei Zhai ◽  
Jianpeng He ◽  
Wei Ren

Formula for microcellular unsaturated polyester using chemical foaming method was studied. With the increase of NaHCO3 content, the cell size of microcellular unsaturated polyester slightly decreased with the increase of styrene content in the range of 1-2 %. The cell size increased in the range of 2-4 %. With the increase of curing agent content, the cell size increased in the range of 0.5-0.9 % and decreased in the range of 0.9-1.3 %. The cell size decreased with the increase of styrene content in the range of 30-40 %. The cell size had little variation when styrene content was in the range of 40-50 %. The average cell size and cell density of microcellular unsaturated polyester were strongly affected by accelerant content. The cell size decreased with the increase of accelerant content. The opposite was for the cell density. The microcellular unsaturated polyester prepared at 2% NaHCO3, 0.3% accelerantt, 0.9% curing agent, 40% styrene had the small cell size, high cell density, and strong compression strength.


2012 ◽  
Vol 271-272 ◽  
pp. 172-176
Author(s):  
Xue Ni Zhao ◽  
Jian Peng He ◽  
Pei Pei Zhai ◽  
Wei Ren

Microcellular unsaturated polyester was prepared by different foaming agents was studied. Compared with the cell size and density of microcellular unsaturated polyester prepared using azodicarbonamide (AC), the ones of microcellular unsaturated polyester prepared using NaHCO3 were small. For NaHCO3, the cell density of microcellular unsaturated polyester decreased with the increasing temperature. For microcellular unsaturated polyester prepared using NaHCO3 at 100 °C, the average cell size was about 18 μm and the cell density was 1.1×1010 cells/cm3. The compression strength at 100 °C is strongest among that of the materials at the other temperature. The average compression strength was 24.2 MPa. The compression strength-to-weight ratio of microcellular unsaturated polyester prepared at 90 °C and 100 °Cwas about twice that of unsaturated polyester.


Author(s):  
D. Caillard ◽  
J.L. Martin

The behaviour of the dislocation substructure during the steady stage regime of creep, as well as its contribution to the creep rate, are poorly known. In particular, the stability of the subboundaries has been questioned recently, on the basis of experimental observations |1||2| and theoretical estimates |1||3|. In situ deformation experiments in the high voltage electron microscope are well adapted to the direct observation of this behaviour. We report here recent results on dislocation and subboundary properties during stationary creep of an aluminium polycristal at 200°C.During a macroscopic creep test at 200°C, a cell substructure is developed with an average cell size of a few microns. Microsamples are cut out of these specimens |4| with the same tensile axis, and then further deformed in the microscope at the same temperature and stain rate. At 1 MeV, one or a few cells can be observed in the foil thickness |5|. Low electron fluxes and an image intensifier were used to reduce radiation damage effects.


2014 ◽  
Vol 1 (1) ◽  
pp. 31-36 ◽  
Author(s):  
O. Zhukorskiy ◽  
O. Gulay ◽  
V. Gulay ◽  
N. Tkachuk

Aim. To determine the response of the populations of Erysipelothrix rhusiopathiae and Leptospira interrogans pathogenic microorganisms to the impact of broadleaf cattail (Thypha latifolia) root diffusates. Methods. Aqueous solutions of T. latifolia root diffusates were sterilized by vacuum fi ltration through the fi lters with 0.2-micron pore diameter. The experimental samples contained cattail secretions, sterile water, and cultures of E. rhusiopathiae or L. interrogans. The same amount of sterile water, as in the experimental samples, was used for the purpose of control, and the same quantity of microbial cultures was added in it. After exposure, the density of cells in the experimental and control samples was determined. Results. Root diffusates of T. latifolia caused an increase in cell density in the populations of E. rhusiopathiae throughout the whole range of the studied dilutions (1:10–1:10000). In the populations of the 6 studied serological variants of L. interrogans spirochetes (pomona, grippotyphosa, copenhageni, kabura, tarassovi, canicola), the action of broadleaf cattail root diffusates caused the decrease in cell density. A stimulatory effect was marked in the experimental samples of the pollonica serological variant of leptospira. Conclusions. The populations of E. rhusiopathiae and L. interrogans pathogenic microorganisms respond to the allelopathic effect of Thypha latifolia by changing the cell density. The obtained results provide the background to assume that broadleaf cattail thickets create favorable conditions for the existence of E. rhusiopathiae pathogen bacteria. The reduced cell density of L. interrogans in the experimental samples compared to the control samples observed under the infl uence of T. latifolia root diffusates suggests that reservoirs with broadleaf cattail thickets are marked by the unfavorable conditions for the existence of pathogenic leptospira (except L. pollonica).


2021 ◽  
pp. 026248932110068
Author(s):  
Youming Chen ◽  
Raj Das ◽  
Hui Wang ◽  
Mark Battley

In this study, the microstructure of a SAN foam was imaged using a micro-CT scanner. Through image processing and analysis, variations in density, cell wall thickness and cell size in the foam were quantitatively explored. It is found that cells in the foam are not elongated in the thickness (or rise) direction of foam sheets, but rather equiaxed. Cell walls in the foam are significantly straight. Density, cell size and cell wall thickness all vary along the thickness direction of foam sheets. The low density in the vicinity of one face of foam sheets leads to low compressive stiffness and strength, resulting in the strain localization observed in our previous compressive tests. For M80, large open cells on the top face of foam sheets are likely to buckle in compressive tests, therefore being another potential contributor to the strain localization as well. The average cell wall thickness measured from 2D slice images is around 1.4 times that measured from 3D images, and the average cell size measured from 2D slice images is about 13.8% smaller than that measured from 3D images. The dispersions of cell wall thickness measured from 2D slice images are 1.16–1.20 times those measured from 3D images. The dispersions of cell size measured from 2D slice images are 1.12–1.36 times those measured from 3D images.


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