Mechanical properties, impact fracture behavior, and morphology of long-polyimide-fiber-reinforced poly(butylene terephthalate) composites
The present study focuses on the mechanical properties, impact behaviors, and morphology of a new long-fiber-reinforced composite system based on poly(butylene terephthalate) and polyimide fiber prepared by melt pultrusion. Mechanical characterization revealed that the obtained composites achieved significant improvements not only in tensile and flexural strength but also in impact toughness. It is highlighted that the Izod impact strength was improved by a factor of 5 when 12 wt% PI fiber was incorporated into the matrix. Morphological investigation indicated that the fiber pullout was the dominant mechanism for tensile failure, whereas the enhancement of impact toughness was attributed to the energy dissipation by both the fiber pullout and fiber strain. In this case, a simple fiber strain energy model was used to predict the impact strength of this composite system. The theoretical results showed a good fit with the experimental data of impact energy due to the fiber strain energy absorption involved in the major dissipation of impact energy. In addition, the incorporation of polyimide fiber not only enhanced the crystallinity of poly(butylene terephthalate) due to the heterogeneous nucleating effect but also improved the thermal stability of composites by promoting the carbonization of the matrix. As a result of this study, the high-performance composites based on a thermoplastic matrix and an organic reinforcing fiber were created for the engineering and structural applications.