A novel low add-on technology of dyeing cotton fabric with reactive dyestuff

2017 ◽  
Vol 88 (12) ◽  
pp. 1345-1355 ◽  
Author(s):  
Xiaodong Mao ◽  
Yi Zhong ◽  
Hong Xu ◽  
Linping Zhang ◽  
Xiaofeng Sui ◽  
...  
Keyword(s):  
Relative Humidity ◽  
Surface Temperature ◽  
Cotton Fabric ◽  
Reactive Black 5 ◽  
The Novel ◽  
Color Strength ◽  
Fixation Rate ◽  
Dyeing Process ◽  
Alkaline Agent ◽  
Water Ratio

A novel low add-on dyeing process of cotton fabric with C.I. Reactive Black 5 has been implemented successfully with the assistance of dye-jet ejector units to produce precise wet pick-up ranging from 20% to 50%. The steaming process of the low add-on technology was investigated through evaluating the effects of relative humidity, steaming temperature, steaming time and water ratio on the surface temperature of the wet fabric and their influence on the dye properties, as well as the effect of the wet pick-up on dye properties. The optimal dyeing process was also conducted, including build-up properties and the concentrations of the alkaline agent and the electrolyte via the evaluation of the color strength ( K/ S value) and dye fixation rate. A comparison was made between the novel low add-on dyeing process and conventional dyeing process by assessing the dye properties, color shade and color levelness. The results indicated that the fabric dyed with the low add-on process had excellent washing fastness, rubbing fastness, a similar color shade and superior levelness in comparison with conventional one-bath pad-steam dyeing.

scholarly journals Combination of wet fixation and drying treatments to improve dye fixation onto spray-dyed cotton fabric

2021 ◽  
Vol 11 (1) ◽  
Author(s):  
Lina Lin ◽  
Wenju Zhu ◽  
Cong Zhang ◽  
Md. Yousuf Hossain ◽  
Zubair Bin Sayed Oli ◽  
...  
Keyword(s):  
Cotton Fabric ◽  
Reactive Dye ◽  
Fixation Time ◽  
Drying Process ◽  
Combined Treatments ◽  
Fixation Rate ◽  
Dyeing Process ◽  
Textile Dyeing ◽  
Color Uniformity ◽  
Four Levels

AbstractThe conventional dyeing process requires a substantial amount of auxiliaries and water, which leaches hazardous colored effluents to the environment. Herein, a newly developed sustainable spray dyeing system has been proposed for cotton fabric in the presence of reactive dyes, which has the potential to minimize the textile dyeing industries environmental impact in terms of water consumption and save significant energy. The results suggest that fresh dye solution can be mixed with an alkali solution before spray dyeing to avoid the reactive dye hydrolysis phenomenon. After that, drying at 60–100 °C, wet fixation treating for 1–6 min, and combined treatments (wet fixation + drying) were sequentially investigated and then dye fixation percentages were around 63–65%, 52–70%, and above 80%, respectively. Following this, fixation conditions were optimized using L16 orthogonal designs, including wet fixation time, temperature, dye concentration, and pH with four levels where the “larger-the-better” function was selected to maximize the dye fixation rate. Additionally, the color uniformity and wash and rubbing fastnesses were at an acceptable level when both treatments were applied. Finally, the dyes were hydrolyzed after wet fixation, and the hydrolysis percentages were enhanced after the drying process.

scholarly journals Environmental Method for Preparation of Higher Color Strength Dyeing Cotton Fabrics with Colored Nanosilica Pigment

2021 ◽  
Author(s):  
Jinping Zhang ◽  
Yonghe Li ◽  
Peibo Du ◽  
Zhiguang Guo ◽  
Zaisheng Cai ◽  
...  
Keyword(s):  
Porous Silica ◽  
Water System ◽  
Cotton Fabrics ◽  
The Novel ◽  
Dye Wastewater ◽  
Color Strength ◽  
Green Method ◽  
Dyeing Process ◽  
Average Size ◽  
Color Depth

Abstract Dye wastewater into the water system would cause a severe threat to the natural environment. To reduce the dye discharge, it is highly essential to find a clean and green method to color cotton fabrics. Herein, this work has expediently designed the novel pigment with colored nanoparticles to dye cotton fabrics, which was based on the adsorption of dyes from dyes solution with the synthesis of worm-like hydrophilic porous silica (WHMS) and formed colored particles. It could be found that as-prepared WHMS exhibited with the larger surface area of 968.61 m2/g, the average size of 300 nm and the higher electronegativity on the surface of WHMS materials and could be favorable to capture dye to achieve the capacity above 500 mg/g for different cationic and reduce dyes discharge. The colored WHMS applied in dyeing cotton fabrics show the higher stability and stronger color strength by electrostatic attraction compared with original dyes, in which the mass of WHMS-dyes could be retained by above 80% in thermal decomposition, the color depth of WHMS-dyes dying fabrics increased by above1.2 times and the dye residues in the dyeing process were reduced. The high-quality dyeing fabrics can be obtained and nanospheres uniformly fixed on cotton fabrics through the binder to build a layer film, owing to its hydrophobicity and small sizes. The dyeing cotton fabrics exhibited good wet rubbing, washing fastness and hand feel. These results suggest that the WHMS-dyes can be suitable for cotton dyeing textiles as a sustainable coloring process.

Synthesis of a novel tetrakisazo navy-blue reactive dye based on DSD acid and its synergistic blackening property

2015 ◽  
Vol 44 (6) ◽  
pp. 386-391 ◽  
Author(s):  
Aiqin Gao ◽  
Hongjuan Zhang ◽  
Kongliang Xie
Keyword(s):  
Cotton Fabric ◽  
Research Work ◽  
Reactive Dyes ◽  
Reactive Dye ◽  
Original Research ◽  
Reactive Black 5 ◽  
The Novel ◽  
Fastness Properties ◽  
Content Type ◽  
Absorbance Spectra

Purpose – The purpose of this paper is to synthesise a tetrakisazo reactive dye and to characterise its dyeing property to meet the demand for better black reactive dyes. Design/methodology/approach – The novel tetrakisazo navy-blue reactive dye based on 4,4′-diaminostilbene-2,2′-disulphonic acid was designed and synthesized. The dyeing behaviour of it on cotton fabric was discussed. The synergistic blackening effect and absorbance spectra were investigated by absorbance and reflectance spectra, K/S and colorimetric data. Findings – The exhaustion and fixation of the designed reactive dye were higher than 20 per cent than those of the commercial reactive dye, CI Reactive Black 5. The novel reactive dye has complementary with Reactive Red SPB and Reactive Yellow C-5R in absorbance spectra from 360 to 700 nm. Three reactive dyes had synergistic effect in colour deepening properties. The dyed cotton fabric possessed high K/S value and low reflectance in the whole visual spectrum range from 360 to 700 nm. Practical implications – Comparison with the commercial Reactive Black DN-RN, the blackness of the dyed fabrics with the mixture dyes was greatly improved and the fastness properties on cotton fabrics were also good. Originality/value – The paper is an original research work. Because the mixture dyes had better blackness and good fastness properties, it would have wide application in the dyeing of cotton fabric.

scholarly journals Investigation into the color stripping of the pigment printed cotton fabric using the ozone assisted process: A study on the decolorization and characterization

2021 ◽  
Vol 16 ◽  
pp. 155892502199275
Author(s):  
Ajinkya Powar ◽  
Anne Perwuelz ◽  
Nemeshwaree Behary ◽  
Le vinh Hoang ◽  
Thierry Aussenac ◽  
...  
Keyword(s):  
Cotton Fabric ◽  
Photoelectron Spectroscopy ◽  
Treatment Time ◽  
Pilot Scale ◽  
Chemical Recycling ◽  
X Ray ◽  
Cellulosic Fibers ◽  
Dyeing Process ◽  
Cellulosic Textiles ◽  
Ozonation Process

Color stripping is one of the most convenient ways to rectify the various shade faults occurred during printing or dyeing process of textiles. But, the conventional chemical assisted process poses serious risk of the environmental pollution. Secondly, the chemical recycling of the cellulosic fibers may be disrupted due to the presence of the impurities like colorants, finishes, and the additives in the discarded textiles. So, there is a need to study ways to remove such impurities from the discarded cellulosic textiles in a sustainable manner. This work examines the decolorization of the pigment prints on cellulosic fabrics at pilot scale using an ozone-assisted process. The effect of varying pH, ozone concentration and the treatment time on the decolorization of the pigment prints was optimized using the response surface methodology technique. The effects of ozonation process parameters on the mechanical properties of cellulosic cotton fabric were measured. Decolorization of pigment printed samples was studied with respect to the surface effects by a scanning electron microscopy (SEM), and the chemical removal effects of ozonation treatment were studied using X-ray photoelectron spectroscopy. The possible mechanism regarding the action of ozone for the decolorization is discussed.

scholarly journals Optimization of bioinspired triangular patterns for water condensation and transport

2019 ◽  
Vol 377 (2150) ◽  
pp. 20190127 ◽  
Author(s):  
Dong Song ◽  
Bharat Bhushan
Keyword(s):  
Relative Humidity ◽  
Pressure Gradient ◽  
Surface Temperature ◽  
Dew Point ◽  
Laplace Pressure ◽  
Theme Issue ◽  
Water Condensation ◽  
Water Collection ◽  
Condensed Water ◽  
Droplet Condensation

Water condenses on a surface in ambient environment if the surface temperature is below the dew point. For water collection, droplets should be transported to storage before the condensed water evaporates. In this study, Laplace pressure gradient inspired by conical spines of cactus plants is used to facilitate the transport of water condensed in a triangular pattern to the storage. Droplet condensation, transportation and water collection rate within the bioinspired hydrophilic triangular patterns with various lengths and included angles, surrounded by superhydrophobic regions, were explored. The effect of relative humidity was also explored. This bioinspired technique can be used to develop efficient water collection systems. This article is part of the theme issue ‘Bioinspired materials and surfaces for green science and technology (part 2)’.

Optimization of Dyeing Process of Cotton Fabric with Cochineal Dye

2020 ◽  
Vol 21 (3) ◽  
pp. 555-563 ◽  
Author(s):  
Ana Sutlović ◽  
Iva Brlek ◽  
Valerija Ljubić ◽  
Martinia Ira Glogar
Keyword(s):  
Cotton Fabric ◽  
Dyeing Process

scholarly journals An Evaluation of Surface Climatology in State-of-the-Art Reanalyses over the Antarctic Ice Sheet

2019 ◽  
Vol 32 (20) ◽  
pp. 6899-6915 ◽  
Author(s):  
A. Gossart ◽  
S. Helsen ◽  
J. T. M. Lenaerts ◽  
S. Vanden Broucke ◽  
N. P. M. van Lipzig ◽  
...  
Keyword(s):  
Relative Humidity ◽  
Surface Temperature ◽  
Mass Balance ◽  
Ice Sheet ◽  
Surface Mass Balance ◽  
Antarctic Ice Sheet ◽  
Near Surface ◽  
Surface Mass ◽  
Atmospheric Rivers ◽  
The Antarctic

Abstract In this study, we evaluate output of near-surface atmospheric variables over the Antarctic Ice Sheet from four reanalyses: the new European Centre for Medium-Range Weather Forecasts ERA-5 and its predecessor ERA-Interim, the Climate Forecast System Reanalysis (CFSR), and the Modern-Era Retrospective Analysis for Research and Applications, version 2 (MERRA-2). The near-surface temperature, wind speed, and relative humidity are compared with datasets of in situ observations, together with an assessment of the simulated surface mass balance (approximated by precipitation minus evaporation). No reanalysis clearly stands out as the best performing for all areas, seasons, and variables, and each of the reanalyses displays different biases. CFSR strongly overestimates the relative humidity during all seasons whereas ERA-5 and MERRA-2 (and, to a lesser extent, ERA-Interim) strongly underestimate relative humidity during winter. ERA-5 captures the seasonal cycle of near-surface temperature best and shows the smallest bias relative to the observations. The other reanalyses show a general temperature underestimation during the winter months in the Antarctic interior and overestimation in the coastal areas. All reanalyses underestimate the mean near-surface winds in the interior (except MERRA-2) and along the coast during the entire year. The winds at the Antarctic Peninsula are overestimated by all reanalyses except MERRA-2. All models are able to capture snowfall patterns related to atmospheric rivers, with varying accuracy. Accumulation is best represented by ERA-5, although it underestimates observed surface mass balance and there is some variability in the accumulation over the different elevation classes, for all reanalyses.

scholarly journals Daytime preservation of surface-hoar crystals

1998 ◽  
Vol 26 ◽  
pp. 22-26 ◽  
Author(s):  
Akihiro Hachikubo ◽  
Eizi Akitaya
Keyword(s):  
Shear Strength ◽  
Surface Layer ◽  
Relative Humidity ◽  
Solar Radiation ◽  
Surface Temperature ◽  
Snow Surface ◽  
Previous Night ◽  
Snow Surface Temperature ◽  
Transfer Method

Surface hoar growing for several clear and humid days were observed. During daytime, air and snow-surface temperature increased and relative humidity decreased, hence evaporation (sublimation) occurred at the snow surface. The amount of evaporation calculated using a bulk-transfer method suggests that the surface-hoar crystals which grew during the previous night should have disappeared but they were observed to survive on the snow surface even during the daytime. During the following night, new surface-hoar crystals formed on top of the older ones and grew even larger. This result indicates that, although the surface-hoar crystals evaporated into the air during the daytime, snow grains beneath the surface were warmed by solar radiation and evaporated to the air. They may partially condense into the surface-hoar crystals and make up for the reduction in size. Depth-hoar crystals formed beneath the snow surface for several days and the surface layer, composed of both types of hoar crystal, showed a very weak shear strength.

Microwave assisted one-pot synthesis of pyrazoloquinazolinone derivatives and their application on printing of synthetic fabrics

2015 ◽  
Vol 44 (3) ◽  
pp. 165-171 ◽  
Author(s):  
G.H. Elgemeie ◽  
K.A. Ahmed ◽  
E.A. Ahmed ◽  
M.H. Helal ◽  
D.M. Masoud
Keyword(s):  
Design Methodology ◽  
The Novel ◽  
Reaction Products ◽  
Color Strength ◽  
One Pot ◽  
Content Type ◽  
Microwave Assisted ◽  
Silk Screen ◽  
Ice Water ◽  
Benzaldehyde Derivatives

Purpose – The purpose of this paper is to synthesize some novel 2-amino-6,6-dimethyl-9-phenyl-3-(phenyldiazenyl)-6,7-dihydropyrazolo-[5,1-b]quinazolin-8(5H)-one derivatives by multi-component one-pot reaction using a microwave as a new tool for green chemistry. Design/methodology/approach – An equimolor from arylazopyrazole, 5,5-dimethyl-1,3-cyclohexanedione (dimedone) and benzaldehyde derivatives was dissolved in Dimethylformamide (DMF) to be irradiated in a microwave for 15 minutes; after completion of the reaction, as indicated by Thin layer chromatograph (TLC), the reaction mixture was poured into ice water, filtered and then crystallized with an appropriate solvent. Findings – The structure of the synthesized dyes was established and confirmed for the reaction products on the basis of their elemental analysis and spectral data (MS, IR and 1H-NMR). These prepared dyes were used to print polyester and polyamide fabrics using synthetic thickener in the printing paste for the silk screen technique. The synthesized dyes are superior in terms of yield, purity, color strength and fastness properties and will lead to valuable achievements for commercial production. Originality/value – An efficient method for synthesis of pyrazoloquinazolinone dyes was designed. The novel procedure features short reaction time, moderate yields and simple workup. The authors studied its application in printing polyester and polyamide fabrics.

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