The Effect of Treating Semiproducts of Polymeric Materials with Surfactants on the Quality of their Machining

2018 ◽  
Vol 45 (2) ◽  
pp. 75-77
Author(s):  
O. Yu. Erenkov
Keyword(s):  
Surface Quality ◽  
Polymeric Materials ◽  
Experimental Investigations ◽  
Depth Of Cut ◽  
Preliminary Treatment ◽  
Roughness Parameters ◽  
Depth Of Penetration ◽  
Surface Active ◽  
Active Substances

The results of experimental investigations of surface quality after the lathe machining of polymeric materials subjected to preliminary treatment with surface-active substances are presented. It has been demonstrated in experiments that the preliminary treatment of semiproducts with surfactants ensures an improvement in quality of the surface machined by turning. This is indicated by a reduction in the roughness parameters by a factor of 2–4.5, and here the minimum roughness is achieved at a depth of cut equal to 1.0–1.15 of the depth of penetration of the surfactant into the material.

scholarly journals The polymeric materials turning after workpiece processing with surface-active substances

2019 ◽  
Vol 298 ◽  
pp. 00073
Author(s):  
Oleg Erenkov ◽  
Daniil Yavorskii ◽  
Elena Yavorskaya
Keyword(s):  
Polymeric Materials ◽  
Experimental Investigations ◽  
Preliminary Treatment ◽  
Polymer Properties ◽  
Cutting Zone ◽  
Surface Active ◽  
Cut Depth ◽  
Directed Change ◽  
Active Substances

The results of experimental investigations of surface quality after the lathe machining of polymeric materials subjected to preliminary treatment with surface-active substances are presented. The new combined method for polymer parts was developed. This method is based on directed change in the polymer properties by preliminary chemical treatment of the surface layer so as to reduce its resistance in the cutting zone. It has been demonstrated in experiments that the preliminary treatment of workpiece with surfactants ensures an improvement in quality of the surface machined by turning. This is indicated by a reduction in the roughness parameters by a factor of 2–4.5, and the minimum roughness is achieved at a cut depth equal to 1.0–1.15 the surfactant penetration depth into the material

scholarly journals Investigation of Surface Quality of CoCrMo Alloy Used in the Tibial Component of the Knee Prosthesis According to the Methods of Turning and Turning-Grinding

2019 ◽  
Vol 26 (1) ◽  
pp. 41-48
Author(s):  
Erkan BAHÇE ◽  
M. Sami GÜLER ◽  
Ender EMİR
Keyword(s):  
Surface Quality ◽  
Tibial Component ◽  
Thermal Stresses ◽  
Knee Prosthesis ◽  
Cutting Speed ◽  
Tool Geometry ◽  
Depth Of Cut ◽  
Cocrmo Alloy ◽  
Grinding Method

CoCrMo alloys, which are well-known Co-based biomedical alloys, have many different types of surface integrity problems reported in literature. Residual stresses, white layer formation and work hardening layers are some those, matters which occur as a microstructural alteration during machining. Therefore, such problems should be solved and surface quality of end products should be improved. In this paper, the surface quality of CoCrMo alloy used in tibial component of the knee prosthesis produced by means of turning was investigated. An improvement was suggested and discussed for the improvement in their machinability with the developed turning-grinding method. Finite element analyses were also carried out to calculate temperature and thermal stresses distribution between the tool and the tibial component. The results showed that many parameters such as cutting speed, feed rate, depth of cut, tool geometry, and tool wear affect the surface quality of workpieces of CoCrMo alloy. In the turning-grinding method, the machining time is reduced by about six times compared to machining only method. The EDX analysis performed on the surface after machining showed that metal diffusion occurred from tool to the tibial component.

Fractal-Based Analysis of the Relation Between Surface Finish and Machine Vibration in Milling Operation

2019 ◽  
Vol 19 (01) ◽  
pp. 2050006 ◽  
Author(s):  
Muhammad Owais Qadri ◽  
Hamidreza Namazi
Keyword(s):  
Surface Quality ◽  
Complex Structure ◽  
Vibration Signal ◽  
Depth Of Cut ◽  
Machining Parameters ◽  
Machined Surface ◽  
Machine Vibration ◽  
Milling Operation ◽  
Surface Changes

Analysis of surface quality of machined workpiece is an important issue in machining of materials. For this purpose, scientists analyze how the texture of machined surface changes due to different conditions. Machine vibration is one of the factors that highly affects the surface quality of machined surface. In this research, we analyze the relation between machine vibration and surface quality of machined workpiece. For this purpose, we employ fractal theory and analyze how the complex structure of machined surface changes with the complex structure of machine vibration signal in case of variations of machining parameters, namely, depth of cut, feed rate and spindle speed, in milling operation. Based on the results, variations of surface quality of machined workpiece are related with the variations of complexity of machine vibration signal. The method of analysis employed in this research can be applied to other machining operations in order to find the relation between machine vibration and surface quality of machined workpiece.

scholarly journals Surface Quality Assessment after Milling AZ91D Magnesium Alloy Using PCD Tool

Materials ◽  
2020 ◽  
Vol 13 (3) ◽  
pp. 617 ◽  
Author(s):  
Ireneusz Zagórski ◽  
Jarosław Korpysa
Keyword(s):  
Surface Roughness ◽  
Magnesium Alloy ◽  
High Speed ◽  
Cutting Speed ◽  
Cutting Parameters ◽  
Depth Of Cut ◽  
Machining Parameters ◽  
Roughness Parameters ◽  
Operational Parameters

Surface roughness is among the key indicators describing the quality of machined surfaces. Although it is an aggregate of several factors, the condition of the surface is largely determined by the type of tool and the operational parameters of machining. This study sought to examine the effect that particular machining parameters have on the quality of the surface. The investigated operation was the high-speed dry milling of a magnesium alloy with a polycrystalline diamond (PCD) cutting tool dedicated for light metal applications. Magnesium alloys have low density, and thus are commonly used in the aerospace or automotive industries. The state of the Mg surfaces was assessed using the 2D surface roughness parameters, measured on the lateral and the end face of the specimens, and the end-face 3D area roughness parameters. The description of the surfaces was complemented with the surface topography maps and the Abbott–Firestone curves of the specimens. Most 2D roughness parameters were to a limited extent affected by the changes in the cutting speed and the axial depth of cut, therefore, the results from the measurements were subjected to statistical analysis. From the data comparison, it emerged that PCD-tipped tools are resilient to changes in the cutting parameters and produce a high-quality surface finish.

COMPLEXITY-BASED ANALYSIS OF THE INFLUENCE OF MACHINING PARAMETERS ON THE SURFACE FINISH OF DRILLED HOLES IN DRILLING OPERATION

Fractals ◽  
2019 ◽  
Vol 27 (06) ◽  
pp. 1950087 ◽  
Author(s):  
ASHFAQ AHAMED ◽  
ATHIF AHAMED ◽  
DILAN KATUWAWALA ◽  
TEOH TIONG EE ◽  
ZI HAN TAN ◽  
...  
Keyword(s):  
Surface Quality ◽  
Fractal Theory ◽  
Spindle Speed ◽  
Depth Of Cut ◽  
Machining Parameters ◽  
Dry Machining ◽  
Drilling Operation ◽  
Two Factors ◽  
Machining Operations

Drilling is a famous and widely used machining operation to make holes in the workpiece. The size and surface quality of drilled hole are two factors that should be considered mainly. In this research, we examine the effect of different machining parameters and conditions on the surface quality of generated hole in drilling operation. For this purpose, we employ fractal theory and investigate how the variations of depth of cut and spindle speed affect the complexity of surface texture of drilled holes in wet and dry machining conditions. Based on the obtained results, the increment of depth of cut and spindle speed in case of wet and dry machining causes lower complexity on the generated surface from drilling. In addition, the generated surface from dry machining is more complex than the generated surface from wet machining. The obtained method in this research can be applied to other machining operations in order to investigate the effect of machining parameters and conditions on the surface quality of machined workpiece.

Considerations on Cutting Regime Influence of NC Laser Cutting Machine Tool on Processed Surface Quality

2015 ◽  
Vol 760 ◽  
pp. 475-481
Author(s):  
Cristina Biris ◽  
Octavian Bologa ◽  
Claudia Girjob ◽  
Sever Gabriel Racz
Keyword(s):  
Surface Quality ◽  
Experimental Research ◽  
Laser Cutting ◽  
Cutting Parameters ◽  
Metallic Materials ◽  
Response Functions ◽  
Roughness Parameters ◽  
Cutting Machine ◽  
Factors Of Influence

This paper presents the study of the influence of cutting parameters on surface quality in laser cutting of metallic materials. In this paper, it is shown which of the cutting parameters have the greatest influence on the quality of the processed surfaces by measuring various roughness parameters. After the experimental research was carried out a ranking of the factors of influence on the response functions was made, also graphs of dependency to various parameters of roughness were made.

A Study of Cutting Strategy in Single-Point Diamond Turning of Micro V-Groove Patterns on Precision Roller Drums

2014 ◽  
Vol 625 ◽  
pp. 742-747
Author(s):  
C.H. Mak ◽  
C.F. Cheung ◽  
M.J. Ren ◽  
L.B. Kong ◽  
S. To
Keyword(s):  
Surface Quality ◽  
Single Point ◽  
Cutting Parameters ◽  
Diamond Turning ◽  
Surface Generation ◽  
Depth Of Cut ◽  
Tool Paths ◽  
Cutting Strategy ◽  
Groove Pattern

This paper presents a study of cutting strategies on the surface generation in single-point diamond turning of micro V-groove patterns on precision roller drums. An aluminium precision roller drum with a diameter 250mm and 100 long was diamond turned with a V-groove pattern. A series of cutting experiments were designed to study the effect of the variation of various cutting parameters and cutting tool paths on the surface quality in diamond turning of the precision roller drum. The parameters under investigation included the depth of cut, number of steps and the depth for each cut when diamond turning V-grooves on the cylindrical surface of a workpiece. The measurement result indicates that the surface quality of V-grooves machined on the precision roller drums is affected by cutting strategies. The optimal cutting strategy for machining a V-groove pattern on a precision drum with 5µm depth was obtained.

Flotation Deinking of Xerographic and Laser-Printed Paper: Influence of Surface-Active Substances

2011 ◽  
Vol 287-290 ◽  
pp. 3028-3031
Author(s):  
Panitnad Chandranupap ◽  
Pravitra Chandranupap ◽  
Pantharee Kongsat
Keyword(s):  
Sodium Dodecyl ◽  
Ionic Surfactant ◽  
Paper Recycling ◽  
Recycled Paper ◽  
Burst Strength ◽  
Surface Active ◽  
Virgin Pulp ◽  
Triton X ◽  
Active Substances

In present time, recycled paper from xerographic and laser-printed wastepaper plays an important role as alternatives to paper from virgin pulp because of their good pulp quality and high amount of wastepaper each year. This type of paper is classified as Mixed Office Wastepaper (MOW). The xerographic and laser-printed inks are usually called “toner” which its formulation is different from conventional ink. This work aimed to investigate paper recycling by flotation deinking process. The flotation experiments were conducted using SDS (sodium dodecyl sulfate) and Triton X-100 (C14H22O(C2H4O)n). The experimental results demonstrated that ink removal was more efficient with the use of non-ionic surfactant (Triton X-100) than anionic surfactant (SDS). The efficiency of ink removal was determined by ERIC and the pulp’s brightness. In addition, the quality of de-inked pulps was evaluated by pulp physical properties such as burst strength, tear strength and tensile strength.

The Effects of Cutting Parameters on Surface Texture of Hybrid Composite CFRP/AL2024

2016 ◽  
Vol 863 ◽  
pp. 111-115 ◽  
Author(s):  
Saiful Bahri Mohamed ◽  
Wan Noor Fatihah Mohamad ◽  
Martini Muhamad ◽  
Jailani Ismail ◽  
Been Seok Yew ◽  
...  
Keyword(s):  
Surface Quality ◽  
Hybrid Composite ◽  
Cutting Parameters ◽  
Depth Of Cut ◽  
Machined Surface ◽  
Machined Surface Quality ◽  
Mechanical And Physical Properties ◽  
End Mills ◽  
Dry Conditions

The use of hybrid composite materials has increased due to their special mechanical and physical properties. However, machining of these materials is extremely difficult due to non-homogeneous, anisotropic and highly abrasive characteristics. The performance of machined surface quality of CFRP/Al2024 was described using two level factorial methodology. This research aims to study the interaction effects and significant factors of cutting parameters on the surface quality and optimise the cutting parameter for the surface quality of CFRP/Al2024 1μm to 2μm. The trimming process test was performed under dry conditions using burr tools 6mm diameter of end mills. The factors investigated were spindle speed (N), feed rate (fr) and depth of cut (dc), meanwhile profile roughness parameters (Ra) of CFRP and Al2024 were the response variables. Results show that the best estimated value of fr should be 500 mm/min to 530 mm/min, N is between and 2313.870 rpm to 2336.042 rpm. For both responses, N is the most significant effect followed by fr and dc.

Research on Influence of Crystal KDP Anisotropy on Critical Condition of Brittle-Ductile Transition in Ultra-Precision Cutting

2006 ◽  
Vol 315-316 ◽  
pp. 725-730 ◽  
Author(s):  
Ming Jun Chen ◽  
Ying Chun Liang ◽  
Jing He Wang ◽  
Shen Dong
Keyword(s):  
Surface Quality ◽  
Critical Condition ◽  
Influence Factors ◽  
Potassium Dihydrogen Phosphate ◽  
Experimental Results ◽  
Depth Of Cut ◽  
Dihydrogen Phosphate ◽  
Brittle Ductile Transition ◽  
Ultra Precision

In order to machine high accuracy Potassium Dihydrogen Phosphate (KDP) crystal part, the indentation experiments are carried out with various loads and various orientation angles. The experimental results show that the critical condition of brittle-ductile transition of KDP has strong anisotropy. Therefore, the influence factors on the surface quality of crystal KDP was discussed, it is shown that influences of the tool's geometry parameter, feed rate and Nominal depth of cut etc on the surface quality of KDP are main. Afterwards the cutting experimental study on crystal KDP material is carried out. The experimental results show that the super-smooth surface quality only can be obtained while KDP is ultra-precision machined in ductile mode.

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