Experimental verification of predicted capability of a wind turbine drivetrain test bench to replicate dynamic loads onto multi-megawatt nacelles

2022 ◽  
pp. 0309524X2110653
Author(s):  
Philippe Giguère ◽  
John R Wagner

A total of 27 test profiles from the IEC 61400-1 design load cases were tested using a 7.5-MW wind turbine drivetrain test bench and two multi-megawatt wind turbine drivetrains. Each test profile consisted of simultaneous vertical, lateral, and longitudinal forces, yawing and nodding bending moment, and rotational speed. These test-bench inputs were compared with the forces, bending moments, and speed that were applied to the wind turbine drivetrains to quantify the test-bench tracking error. This tracking error was quantified for a range of ramp-rate limits of the yawing and nodding bending moments. The experimental results were compared with predictions from an evaluation method for the capability of wind turbine drivetrain test benches to replicate dynamic loads. The method’s predictive capability was found to be sufficient for the goal of early screening and its formulation is applicable to any wind turbine drivetrain test bench and drivetrain design.

2021 ◽  
pp. 0309524X2110152
Author(s):  
Philippe Giguère ◽  
John R Wagner

A 7.5-MW wind turbine drivetrain test bench has been used to apply dynamic loads from IEC 61400-1 design load cases to a multi-MW wind turbine drivetrain. A total of 15 test profiles were tested with each test profile demanding the simultaneous application of vertical, lateral, and longitudinal forces, yawing and nodding bending moments, and rotational speed. These inputs to the test bench were compared with the forces, bending moments, and speed that were applied to the wind turbine drivetrain to quantify the tracking error of the test bench and cross-coupling between forces and bending moments. The effect of the tracking error and cross-coupling on the dynamic response of the test article was quantified using multibody simulation. The tracking error was found not to significantly change the dynamic response of the drivetrain. The experimental and simulation results are used to recommend acceptance criteria for the tracking error when replicating dynamic loads.


Author(s):  
Marit I. Kvittem ◽  
Torgeir Moan

The current paper deals with a study of a semisubmersible wind turbine (WT), where short-term tower base bending moments and tower fatigue damage were estimated by a frequency domain (FD) method. Both a rigid structure assumption and a generalized degree-of-freedom (DOF) model for including the first flexible mode of the turbine tower were investigated. First, response to wind and wave loads was considered separately, then superposition was used to find the response to combined wind and wave loading. The bending moments and fatigue damage obtained by these methods were compared to results from a fully coupled, nonlinear time domain (TD) analysis. In this study a three column, catenary moored semisubmersible with the NREL 5 MW turbine mounted on one of the columns was modeled. The model was inspired by the WindFloat concept. The TD simulation tool used was Simo-Riflex-AeroDyn from Marintek and CeSOS. The FD method gave a good representation of the tower base bending moment histories for wave-only analyses, for the moderate sea states considered in these analyses. With the assumption that the structure is completely rigid, bending moments were underestimated, but including excitation of the elastic tower and blades, improved the results. The wind-induced low-frequency bending moments were not captured very well, which presumably comes from a combination of nonlinear effects being lost in the linearization of the thrust force and that the aerodynamic damping model was derived for a fixed turbine. Nevertheless, standard deviations of the bending moments were still reasonable. The FD model captured the combined wind and wave analyses quite well when a generalized coordinates model for wind excitation of the first bending mode of the turbine was included. The FD fatigue damage predictions were underestimated by 0–60%, corresponding to discrepancies in standard deviations of stress in the order of 0–20%.


2019 ◽  
Vol 9 (3) ◽  
pp. 521 ◽  
Author(s):  
Caicai Liao ◽  
Kezhong Shi ◽  
XiaoLu Zhao

Predicting the extreme loads in power production for the preliminary-design of large-scale wind turbine blade is both important and time consuming. In this paper, a simplified method, called Particle Swarm Optimization-Extreme Load Prediction Model (PSO-ELPM), is developed to quickly assess the extreme loads. This method considers the extreme loads solution as an optimal problem. The rotor speed, wind speed, pitch angle, yaw angle, and azimuth angle are selected as design variables. The constraint conditions are obtained by considering the influence of the aeroelastic property and control system of the wind turbine. An improved PSO algorithm is applied. A 1.5 MW and a 2.0 MW wind turbine are chosen to validate the method. The results show that the extreme root load errors between PSO-ELPM and FOCUS are less than 10%, while PSO-ELPM needs much less computational cost than FOCUS. The distribution of flapwise bending moments are close to the results of FOCUS. By analyzing the loads, we find that the extreme flapwise bending moment of the blade root in chord coordinate (CMF_ROOT) is largely reduced because of the control system, with the extreme edgewise bending moment of the blade root in chord coordinate (CME_ROOT) almost unchanged. Furthermore, higher rotor speed and smaller pitch angle will generate larger extreme bending moments at the blade root.


2021 ◽  
Vol 2021 ◽  
pp. 1-22
Author(s):  
Mehran Tirandazian ◽  
Gholamreza Nouri

The core objectives of sustainable development are to develop access to renewable, sustainable, reliable, and cost-effective resources. Wind is an essential source of renewable energy, and monopile wind turbines are one method proposed for harnessing wind power. Offshore wind turbines can be vulnerable to earthquakes and liquefaction. This numerical study defined the effects of wind turbine weight on the seismic response of a wind turbine-monopile system located in liquefied multilayered soil with layer thicknesses of 5, 10, 15, and 20 m using four far-field records. OpenSees PL analysis indicated that if the liquefied sand had a lower density or a thickness of more than 10 m, then an increase in the earthquake acceleration beyond 0.4 g caused the pile to float like liquefied soil and to lose its vertical bearing capacity. Moreover, increasing the wind turbine power from 2 to 5 kW had no significant effect on the soil-structure interaction response. As the earthquake acceleration increased, the bending moment of the pile-column also increased as long as liquefaction did not occur and the pile-column deformation remained rotational-spatial in shape. As the acceleration and liquefaction increased and the pile began to float in response to its transverse motion, there was no significant difference in the pile-column displacement along the length, but there was a decrease in the pile-column bending moments. As this phenomenon increased and the pile continued to float, transformation of the pile increased the difference between the displacement of the pile-column along its length and further increased the bending moments. These results were derived from multiple correlation analysis, the bending moment relations, and lateral displacement of the pile-column of the wind turbine.


Author(s):  
Kunio Hasegawa ◽  
Yinsheng Li ◽  
Bostjan Bezensek ◽  
Phuong Hoang

Piping items in power plants may experience combined bending and torsion moments during operation. Currently, there is a lack of guidance in the ASME B&PV Code Section XI for combined loading modes including pressure, torsion and bending. Finite element analyses were conducted for 24-inch diameter Schedule 80 pipes with local wall thinning subjected to tensile and compressive stresses. Plastic collapse bending moments were calculated under constant torsion moments. From the calculation results, it can be seen that collapse bending moment for pipes with local thinning subjected to tensile stress is smaller than that subjected to compressive stress. In addition, equivalent moment is defined as the root the sum of the squares of the torsion and bending moments. It is found that the equivalent moments can be approximated with the pure bending moments, when the wall thinning length is equal or less than 7.73R·t for the wall thinning depth of 75% of the nominal thickness, where R is the mean radius and t is the wall thickness of the pipe.


Author(s):  
Robert Seifried ◽  
Alexander Held

In many machine and robotic applications energy efficiency is an increasingly crucial issue. In order to achieve energy efficiency lightweight structural designs are necessary. However, undesired elastic deformations might occur due to the light wight design. In order to achieve good system performance the actual dynamic loads must be taken into account in the design of the system’s components. In this paper optimization approaches for lightweight machine designs are employed to improve the tracking behavior the systems. Thereby, fully dynamical simulations of flexible multibody systems are coupled with both shape or topology optimization for the elastic members of the multibody system. It is shown, that by these approaches the end-effector trajectory tracking error of light wight manipulators can be decreased significantly.


1981 ◽  
Vol 103 (2) ◽  
pp. 357-363 ◽  
Author(s):  
K. Nagaya ◽  
S. Uematsu

For the dynamic response problems of gear teeth, the dynamic loads which act upon the gear teeth should be considered as a function of both the position and the moving speed. In previous studies, the effects of the moving speed have not been considered. In this paper the effects of the moving speed of dynamic loads on the deflection and the bending moment of the gear tooth are investigated. The results are obtained from the elastodynamic analysis of the tapered Timoshenko beam.


Author(s):  
Diana Abdulhameed ◽  
Michael Martens ◽  
J. J. Roger Cheng ◽  
Samer Adeeb

Pipe bends are frequently used to change the direction in pipeline systems and they are considered one of the critical components as well. Bending moments acting on the pipe bends result from the surrounding environment, such as thermal expansions, soil deformations, and external loads. As a result of these bending moments, the initially circular cross-section of the pipe bend deforms into an oval shape. This consequently changes the pipe bend’s flexibility leading to higher stresses compared to straight pipes. Past studies considered the case of a closing in-plane bending moment on 90-degree pipe bends and proposed factors that account for the increased flexibility and high-stress levels. These factors are currently presented in the design codes and known as the flexibility and stress intensification factors (SIF). This paper covers the behaviour of an initially circular cross-sectional smooth pipe bend of uniform thickness subjected to in-plane opening/closing bending moment. ABAQUS FEA software is used in this study to model pipe bends with different nominal pipe sizes, bend angles, and various bend radius to cross-sectional pipe radius ratios. A comparison between the CSA-Z662 code and the FEA results is conducted to investigate the applicability of the currently used SIF factor presented in the design code for different loading cases. The study showed that the in-plane bending moment direction acting on the pipe has a significant effect on the stress distribution and the flexibility of the pipe bend. The variation of bend angle and bend radius showed that it affects the maximum stress drastically and should be considered as a parameter in the flexibility and SIF factors. Moreover, the CSA results are found to be un-conservative in some cases depending on the bend angle and direction of the applied bending moment.


Author(s):  
Samyak Jain ◽  
Gautam Singh ◽  
Varun Yadav ◽  
Rahul Bisht

Currently, many countries are racing towards switching to clean energy resource (1). Among the options available Solar and Wind are two viable options that are economically feasible. Each day a new development is helping in bringing down the cost of energy extracted from these sources. With currently available technologies, solar energy is almost as expensive as the energy generated from burning coal, whereas wind energy is still slightly expensive (2). However, wind energy could be made cheaper by the use of a vertical axis wind turbine (3). However, structure is a major factor that is holding back the development of VAWTs with better efficiency (4). The efficiency of a VAWT depends upon its aspect ratio. Aspect Ratio is the ratio of the height of the blade to the diameter of the turbine. The lower the aspect ratio, the higher the efficiency (5). However, decreasing the AR would mean either increasing the diameter of the turbine or the height of the blade. In either case, the bending moment would increase on the struts, that connect the blades to the shaft. In this paper we propose, struts with airfoil cross-section. This is because, the lift generated by airfoil struts acts as additional support for the blade, thus increasing our ability to work at lower aspect ratios.


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