Computational study on drilling mud flow through wellbore annulus by Giesekus viscoelastic model

Author(s):  
Mohammad Amir Hasani ◽  
Mahmood Norouzi ◽  
Morsal Momeni Larimi ◽  
Reza Rooki

Cuttings transport from wellbore annulus to the surface via drilling fluids is one of the most important problems in gas and oil industries. In the present paper, the effects of viscoelastic property of drilling fluids on flow through wellbore annulus are studied numerically by use of computational fluid dynamics simulation in OpenFOAM software. This problem is simulated as the flow between two coaxial annulus cylinders and the inner cylinder is rotating through its axes. Here, the Giesekus model is used as the nonlinear constitutive equation. This model brings the nonlinear viscosity, normal stress differences, extensional viscosity and elastic property. The numerical solution is obtained using the second order finite volume method by considering PISO algorithm for pressure correction. The effect of elasticity, Reynolds number, Taylor number and mobility factor on the velocity and stress fields, pressure drop, and important coefficient of drilling mud flow is studied in detail. The results predicted that increasing elastic property of drilling mud lead to an initial sharp drop in the axial pressure gradient as well as Darcy-Weisbach friction coefficient. Increasing the Reynolds number at constant Taylor number, resulted an enhancing in the axial pressure drop of the fluid but Darcy-Weisbach [Formula: see text] friction coefficient mainly reduced.

2000 ◽  
Vol 123 (1) ◽  
pp. 133-139 ◽  
Author(s):  
Jenn-Jiang Hwang ◽  
Chau-Ching Lu

The effects of lateral-flow ejection 0<ε<1.0, pin shapes (square, diamond, and circular), and flow Reynolds number (6000<Re<40,000) on the endwall heat transfer and pressure drop for turbulent flow through a pin-fin trapezoidal duct are studied experimentally. A staggered pin array of five rows and five columns is inserted in the trapezoidal duct, with the same spacings between the pins in the streamwise and spanwise directions: Sx/d=Sy/d=2.5. Three different-shaped pins of length from 2.5<l/d<4.6 span the distance between two endwalls of the trapezoidal duct. Results reveal that the pin-fin trapezoidal duct with lateral-flow rate of ε=0.3-0.4 has a local minimum endwall-averaged Nusselt number and Euler number for all pin shapes investigated. The trapezoidal duct of lateral outlet flow only (ε=1.0) has the highest endwall heat transfer and pressure drop. Moreover, the square pin results in a better heat transfer enhancement than the diamond pin, and subsequently than the circular pin. Finally, taking account of the lateral-flow rate and the flow Reynolds number, the work develops correlations of the endwall-averaged heat transfer with three different pin shapes.


1993 ◽  
Vol 115 (2) ◽  
pp. 239-242 ◽  
Author(s):  
E. Brundrett

A new pressure loss correlation predicts flow through screens for the wire Reynolds number range of 10−4 to 104 using the conventional orthogonal porosity and a function of wire Reynolds number. The correlation is extended by the conventional cosine law to include flow that is not perpendicular to the screen. The importance of careful specification of wire diameter for accurate predictions of porosity is examined. The effective porosity is influenced by the shape of the woven wires, by any local damage, and by screen tension.


2005 ◽  
Author(s):  
C. A. Ortega Vivas ◽  
S. Barraga´n Gonza´lez ◽  
J. M. Garibay Cisneros

This study analyses the macroscopic flow through a two dimensional porous medium model by numerical and experimental methods. The objective of this research is to develop an empirical model by which the pressure drop can be obtained. In order to construct the model, a series of blocks are used as an idealized pressure drop device, so that the pressure drop can be calculated. The range of porosities studied is between 28 and 75 per cent. It is found that the pressure drop is a combination of viscosity and inertial effects, the later being more important as the Reynolds number is increased. The empirical equation obtained in this investigation is compared with the Ergun equation.


Author(s):  
Jenn-Jiang Hwang ◽  
Chau-Ching Lu

Effects of the lateral-flow ejection (0 ≦ ε ≦ 1.0), pin shapes (square, diamond and circular) and flow Reynolds number (6,000 ≦ Re ≦ 40,000) on the endwall heat transfer and pressure drop for turbulent flow through a pin-fin trapezoidal duct are studied experimentally. The trapezoidal duct are inserted with a staggered pin array of five rows and five columns, with the same spacings between the pins in streamwise and spanwise directions of Sx/d = Sy/d = 2.5. Three different-shaped pins of length from 2.5 < l/d < 4.6 span the distance between two endwalls of the trapezoidal duct. Results reveal that the pin-fin trapezoidal duct with a lateral-flow rate of ε = 0.3–0.4 has a local minimum endwall-averaged Nusselt number and Euler number for all pin shapes investigated. The trapezoidal duct of lateral outlet flow only (ε = 1.0) has the highest endwall heat transfer and pressure drop. Moreover, the square pin performs a better heat transfer enhancement than the diamond pin, and subsequently than the circular pin. Finally, taking account of the lateral-flow rate and the flow Reynolds number develops correlations of the endwall-averaged heat transfer for three different pin shapes.


Fluids ◽  
2022 ◽  
Vol 7 (1) ◽  
pp. 22
Author(s):  
Yury Shvetsov ◽  
Yury Khomyakov ◽  
Mikhail Bayaskhalanov ◽  
Regina Dichina

This paper presents the results of a numerical simulation to determine the hydraulic resistance for a transverse flow through the bundle of hexagonal rods. The calculations were carried out using the precision CFD code CONV-3D, intended for direct numerical simulation of the flow of an incompressible fluid (DNS-approximation) in the parts of fast reactors cooled by liquid metal. The obtained dependencies of the pressure drop and the coefficient of anisotropy of friction on the Reynolds number can be used in the thermal-hydraulic codes that require modeling of the flow in similar structures and, in particular, in the inter-wrapper space of the reactor core.


Author(s):  
Yasuo Koizumi ◽  
Hiroyasu Ohtake ◽  
Hiroki Takahashi ◽  
Yoshiaki Ohno

The friction characteristics of water in a sub-millimeter scale channel were investigated experimentally. The friction factors and the critical Reynolds number were measured using water flow through circular tubes with diameters of 0.5, 0.25 and 0.17 mm. The experimental results show that the measured friction factor for water agreed well with the conventional Poiseuille (λ = 64/Re) and Blasius (λ = 0.316 Re−0.25) equations in laminar and turbulent flow regime; the laminar-turbulent transition Reynolds number was approximately 2300 for diameter 0.5 mm. For diameter 0.25 mm, the friction factor evaluated by the form pressure drop also agreed well with the Poiseuille equation. For diameter 0.17 mm, the measured total friction factor was close to the Poiseuille prediction.


2008 ◽  
Vol 130 (5) ◽  
Author(s):  
T. A. Jankowski ◽  
E. N. Schmierer ◽  
F. C. Prenger ◽  
S. P. Ashworth

A simple model is developed here to predict the pressure drop and discharge coefficient for incompressible flow through orifices with length-to-diameter ratio greater than zero (orifice tubes) over wide ranges of Reynolds number. The pressure drop for flow through orifice tubes is represented as two pressure drops in series; namely, a pressure drop for flow through a sharp-edged orifice in series with a pressure drop for developing flow in a straight length of tube. Both of these pressure drop terms are represented in the model using generally accepted correlations and experimental data for developing flows and sharp-edged orifice flow. We show agreement between this simple model and our numerical analysis of laminar orifice flow with length-to-diameter ratio up to 15 and for Reynolds number up to 150. Agreement is also shown between the series pressure drop representation and experimental data over wider ranges of Reynolds number. Not only is the present work useful as a design correlation for equipment relying on flow through orifice tubes but it helps to explain some of the difficulties that previous authors have encountered when comparing experimental observation and available theories.


Author(s):  
Christian Naaktgeboren ◽  
Paul S. Krueger ◽  
Jose´ L. Lage

The determination of permeability and form coefficient, defined by the Hazen-Dupuit-Darcy (HDD) equation of flow through a porous medium, requires the measurement of the pressure-drop per unit length caused by the medium. The pressure-drop emerging from flow adjustment effects between the porous medium and the surrounding clear fluid, however, is not related to the porous medium length. Hence, for situations in which the entrance and exit pressure-drops are not negligible, as one would expect for short porous media, the determination of the hydraulic parameters using the HDD equation is hindered. A criterion for determining the relative importance of entrance and exit pressure-drop effects, as compared to core effect, is then of practical and fundamental interest. This aspect is investigated analytically and numerically considering flow through a thin planar restriction placed in a circular pipe. Once the pressure-drop across the restriction is found, the results are then compared to the pressure-drop imposed by an obstructive section having the same dimension as the restriction but finite length, playing the role of the least restrictive porous medium core. This comparison yields a conservative estimate of the porous medium length necessary for neglecting entrance and exit pressure-drop effects. Results show that inlet and exit pressure-drop effects become increasingly important compared to core effects as the porosity decreases and Reynolds number increases for both laminar and turbulent flow regimes. (Correlations based on experimental results available in the literature are employed for turbulent pipe flow). The analysis also shows why the HDD equation breaks down when considering flow through porous media where the entrance and exit pressure-drop effects are not negligible, and how modified permeability and form coefficients become necessary to characterize this type of porous media. Curve-fits accurate to within 2.5% were obtained for the modified permeability and form coefficients of the planar restriction with Reynolds number ranging from 0.01 to 100 and porosity from 0.0625 to 0.909.


1984 ◽  
Vol 106 (4) ◽  
pp. 430-434
Author(s):  
R. B. Davis ◽  
D. J. Schneck ◽  
W. H. Gutstein

A hydraulic collapse mechanism was incorporated into a recirculating pulsatile flow system to collapse an elastic branching tube in a controlled manner. Changes in volumetric flow rate into and out of the tube model as well as axial pressure drop were monitored during this process. It was found that the driven collapse of the tube acted as a pump, the effectiveness of which was dependent on upstream and downstream resistance. In addition, there was noted a difference in the volumetric flow curves representing fluid leaving the pre- and the post-collapsed model under the same inflow conditions.


1999 ◽  
Vol 2 (03) ◽  
pp. 296-302 ◽  
Author(s):  
Ganesh Narayanaswamy ◽  
Mukul M. Sharma ◽  
G.A. Pope

Summary An analytical method for calculating an effective non-Darcy flow coefficient for a heterogeneous formation is presented. The method presented here can be used to calculate an effective non-Darcy flow coefficient for heterogeneous gridblocks in reservoir simulators. Based on this method, it is shown that the non-Darcy flow coefficient of a heterogeneous formation is larger than the non-Darcy flow coefficient of an equivalent homogenous formation. Non-Darcy flow coefficients calculated from gas well data show that non-Darcy flow coefficients obtained from well tests are significantly larger than those predicted from experimental correlations. Permeability heterogeneity is a very likely reason for the differences in non-Darcy flow coefficients often seen between laboratory and field data. Introduction In this paper, we present an analytical method for calculating an effective non-Darcy flow coefficient for a heterogeneous reservoir. The effect of heterogeneity on the non-Darcy flow coefficient is also shown using numerical simulations. Non-Darcy flow coefficients calculated from the analysis of welltest data from a gas condensate field are compared with experimental correlations. Such a comparison allows us to more accurately assess the importance of non-Darcy flow in gas condensate reservoirs. Literature Review As early as 1901, Reynolds observed, in his classical experiments of injecting dye into water flowing through glass tubes, that after some high flowrate, flow rate was no longer proportional to the pressure drop. Forchheimer1 also observed this phenomena and proposed the following quadratic equation to express the relationship between pressure drop and velocity in a porous medium: d P d r = μ k u + β ρ u 2 . ( 1 ) This equation has come to be known asForchheimer's equation. At low Reynolds number (creeping flow conditions), the above equation reduces to Darcy's law. Tek2 developed a generalized Darcy equation in dimensionless form which predicts the pressure drop with good agreement over all ranges of Reynolds numbers. Katz et al.3 attributed the phenomenon of non-Darcy flow to turbulence. Tek et al.4 proposed the following correlation for?: β = 5.5 × 10 9 k 5 / 4 ϕ 3 / 4 . ( 2 ) Gewers and Nichol5 conducted experiments on microvugular carbonate cores to measure the non-Darcy flow coefficient. They also studied the effect of the presence of a second static fluid phase and the effect on plugging due to fines migration. They found that ? decreases and then increases with liquid saturation. Wong6 studied the effect of a mobile liquid saturation on ?. He used distilled water as the liquid phase and water saturated nitrogen as the gas phase on the same cores used by Gewers and Nichol. He plotted ? vs liquid saturation and found that there is an eight-fold increase in ? when the liquid saturation increases from 40% to 70%. He concluded that ? can be approximately calculated from the dry core experiments by using the effective gas permeability. Geertsma7,8 introduced an empirical relationship between ?,k and ? based on a combination of experimental data and dimensional analysis. He noted that the observed departure from Darcy's law was due to the convective acceleration and deceleration of the fluid particles. He also defined a new Reynolds number as ?k??/?, and suggested the following correlation for ? with a constant C (k is in ft 2, ?is in 1/ft). β = C k 0.5 ϕ 5.5 . ( 3 ) For the case of gas flowing through a core with a static liquid phase, he suggested the following correlation: β = C ( k k r g ) 0.5 [ ϕ ( 1 − S w ) ] 5.5 . ( 4 ) Phipps and Khalil9 proposed a method for determining the exponent in a Forchheimer-type equation. Firoozabadi and Katz10 presented are view of the theory of high velocity gas flow through porous media. Evanset al.11 reviewed the various correlations. They conducted an experimental study of the effect of the immobile liquid saturation and suggested a correlation based on dimensional analysis. Nguyen12performed an experimental study of non-Darcy flow through perforations on a synthetic core using air. These experiments showed that non-Darcy flow exists in the convergence zone and the perforation tunnel. Results of this study showed that Darcy flow equations can over predict well productivity by as much as 100%. Jones13 conducted experiments on 355 sandstone and 29 limestone cores. These tests were done for various core types: vuggy limestones, crystalline limestones, and fine grained sandstones. He presented the following correlation: β = 6.15 × 10 10 k − 1.55 . ( 5 ) He also points out that the group ?k? which is the characteristic length used for defining a Reynolds number for porous media, should be proportional to the characteristic length k/ϕ. He developed an approximate multilayer flow model that demonstrates that the departure from the above relation is due to permeability variations. Jones suggested that heterogeneity may be the reason why all correlations involving ? exhibit so much scatter.


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