Effects of geometric and operational uncertainties on aerodynamic performance of centrifugal compressor stage

2021 ◽  
pp. 095765092110472
Author(s):  
Rui Zhu ◽  
Yaping Ju ◽  
Chuhua Zhang
Keyword(s):  
Centrifugal Compressor ◽  
Pressure Rise ◽  
Operating Conditions ◽  
Tip Clearance ◽  
Collocation Methods ◽  
Inlet Temperature ◽  
Compressor Stage ◽  
Centrifugal Compressor Stage ◽  
Compressor Performance ◽  
Stage Performance

No real centrifugal compressor can exactly conform to its design geometry and expected operating conditions due to the uncertainties existing in the manufacturing and operational processes. Such uncertainties have been increasingly recognised to be detrimental to compressor performance. However, quite few studies have focused on the combined effects of geometric and operational uncertainties on compressor performance, and the underlying flow mechanism even remains unclear. In this context, we here present an uncertainty analysis of a centrifugal compressor stage, with both geometric and operational uncertainties taken into account. With the combination of CFD simulation and nonintrusive sparse grid based stochastic collocation methods, the combined and individual effects of total inlet temperature, total inlet pressure, outlet mass flow, impeller tip clearance and hub fillet radius on the stage/impeller performance are quantified and analysed. Particular attention is paid to elucidating the compressor performance variations through flow field and energy decomposition analyses. Results show that the considered uncertainties exert more influence on the compressor stage performance rather than on the impeller performance. Amongst the examined uncertainties, the impeller tip clearance contributes the most to the stage performance. The underlying mechanism lies in that the wake of impeller tip clearance produces distorted flow downstream towards the diffuser, which causes complicated vortex structures and less conversion of kinetic energy to pressure rise in the diffuser passage. The present study lays a theoretical foundation for the further uncertainty quantification and robust design of centrifugal compressors against various sources of uncertainties.

On Effects of Impeller-Diffuser Interaction in the “Radiver” Centrifugal Compressor

2007 ◽  
Author(s):  
Paolo Boncinelli ◽  
Mirco Ermini ◽  
Samuele Bartolacci ◽  
Andrea Arnone
Keyword(s):  
Flow Field ◽  
Centrifugal Compressor ◽  
Operating Conditions ◽  
Compressor Stage ◽  
Centrifugal Compressor Stage ◽  
Flow Unsteadiness ◽  
Physical Mechanisms ◽  
Stage Performance ◽  
Radial Gap

In the present work, effects of impeller-diffuser interaction were investigated in the “Radiver” centrifugal compressor stage exploiting CFD techniques. Two diffuser geometries, differing in the radial gap between impeller exit and diffuser inlet, were analyzed by means of both steady and unsteady computations at two different operating conditions. Physical mechanisms by which interaction affects the flow field were identified and discussed. Flow unsteadiness was found to marginally affect the stage performance, but to have a relevant impact on the flow field.

The Inlet Flow Structure of a Centrifugal Compressor Stage and Its Influence on the Compressor Performance

2003 ◽  
Vol 125 (5) ◽  
pp. 779-785 ◽  
Author(s):  
Abraham Engeda ◽  
Yunbae Kim ◽  
Ronald Aungier ◽  
Gregory Direnzi
Keyword(s):  
Centrifugal Compressor ◽  
Experimental Tests ◽  
Compressor Stage ◽  
Cross Sectional ◽  
Inlet Flow ◽  
Curved Pipe ◽  
Centrifugal Compressor Stage ◽  
Nozzle Shape ◽  
Compressor Performance ◽  
Stage Performance

The performance of centrifugal compressors can be seriously degraded by inlet flow distortions that result from an unsatisfactory inlet configuration. In this present work, the flow is numerically simulated and the flow details are analyzed and discussed in order to understand the performance behavior of the compressor exposed to different inlet configurations. In a previous work, complementary to this present work, experimental tests were carried out for the comparison of a centrifugal compressor stage performance with two different inlet configurations: one of which was a straight pipe with constant cross-sectional area and the other a 90-deg curved pipe with nozzle shape. The comparative test results indicated significant compressor stage performance difference between the two different inlet configurations. Steady-state compressor stage simulation including the impeller and diffuser with three different inlets has been carried out to investigate the influence of each inlet type on the compressor performance. The three different inlet systems included a proposed and improved inlet model. The flow from the bend inlet is not axisymmetric in the circumferential and radial distortion, thus the diffuser and the impeller are modeled with fully 360-deg passages.

Analysis of Diffusers With Different Number of Vanes in a Centrifugal Compressor Stage

2001 ◽  
Author(s):  
N. He ◽  
A. Tourlidakis
Keyword(s):  
Centrifugal Compressor ◽  
High Speed ◽  
Pressure Rise ◽  
Leading Edge ◽  
Operating Conditions ◽  
Dominant Factor ◽  
Compressor Stage ◽  
Recovery Coefficient ◽  
Vaned Diffuser ◽  
Centrifugal Compressor Stage

In this paper, a computational analysis of a high-speed centrifugal compressor stage for turbocharger applications is presented. Emphasis is focused on the effect of different number of diffuser vanes, and for this reason four different designs of the vaned diffuser are analysed. The first three of the diffusers consist of 11, 22 and 33 vanes, respectively, with their leading edge at a radius of 1.075 times the radius of the impeller tip. The fourth one consists of 22 vanes with its leading edge at 1.15 times the radius of the impeller tip. All the above vane designs are of double circular arc shape. A steady CFD analysis is carried out using the Reynolds-Averaged Navier-Stokes solver TASCflow at design and off-design operating conditions. An averaging approach is used at the interface between the impeller and the diffuser. A detailed comparison between the predicted and the available experimental data is performed in terms of pressure rise and efficiency characteristics, and very good agreement is accomplished. In addition, detailed flow distributions are compared and critically analysed. One of the most important conclusions is that while maintaining the overall throat area and the location of the leading and trailing edges of the diffuser, as the number of diffuser vanes increases, the pressure recovery coefficient at the semi-vaneless space at surge condition was found to reduce, the wake pattern becomes more pronounced and the velocity distribution at vaneless and semi-vaneless space becomes more distorted when passing the same mass flow rate and therefore the diffuser has a narrower flow range. On the other hand, it was found that the diffuser outlet to throat area ratio is not the dominant factor to influence the flow range when the number of vanes changes.

Experimental Validation of a Wide-Range Centrifugal Compressor Stage for Supercritical CO2 Power Cycles

2019 ◽  
Vol 141 (6) ◽  
Author(s):  
Timothy C. Allison ◽  
Natalie R. Smith ◽  
Robert Pelton ◽  
Jason C. Wilkes ◽  
Sewoong Jung
Keyword(s):  
Centrifugal Compressor ◽  
Operating Conditions ◽  
Successful Implementation ◽  
Compressor Stage ◽  
Test Results ◽  
Power Cycles ◽  
Casing Treatment ◽  
Centrifugal Compressor Stage ◽  
Operating Range ◽  
Wide Range

Successful implementation of sCO2 power cycles requires high compressor efficiency at both the design-point and over a wide operating range in order to maximize cycle power output and maintain stable operation over a wide range of transient and part-load operating conditions. This requirement is particularly true for air-cooled cycles where compressor inlet density is a strong function of inlet temperature that is subject to daily and seasonal variations as well as transient events. In order to meet these requirements, a novel centrifugal compressor stage design was developed that incorporates multiple novel range extension features, including a passive recirculating casing treatment and semi-open impeller design. This design, presented and analyzed for CO2 operation in a previous paper, was fabricated via direct metal laser sintering and tested in an open-loop test rig in order to validate simulation results and the effectiveness of the casing treatment configuration. Predicted performance curves in air and CO2 conditions are compared, resulting in a reduced diffuser width requirement for the air test in order to match design velocities and demonstrate the casing treatment. Test results show that the casing treatment performance generally matched computational fluid dynamics (CFD) predictions, demonstrating an operating range of 69% and efficiency above air predictions across the entire map. The casing treatment configuration demonstrated improvements over the solid wall configuration in stage performance and flow characteristics at low flows, resulting in an effective 14% increase in operating range with a 0.5-point efficiency penalty. The test results are also compared to a traditional fully shrouded impeller with the same flow coefficient and similar head coefficient, showing a 42% range improvement over traditional designs.

Experimental and Numerical Investigation of Tip Clearance and Bleed Effects in a Centrifugal Compressor Stage With Pipe Diffuser

2012 ◽  
Vol 135 (1) ◽  
Author(s):  
Robert Kunte ◽  
Philipp Schwarz ◽  
Benjamin Wilkosz ◽  
Peter Jeschke ◽  
Caitlin Smythe
Keyword(s):  
Numerical Investigation ◽  
Centrifugal Compressor ◽  
Tip Clearance ◽  
Compressor Stage ◽  
Local Flow ◽  
Centrifugal Compressor Stage ◽  
Centrifugal Stage ◽  
Flow Phenomena ◽  
Fundamental Insight ◽  
The Impact

The subject of this paper is the experimental and numerical investigation of a state-of-the-art high pressure centrifugal compressor stage with pipe diffuser for a jet engine application. This study shows the impact of impeller tip clearance- and bleed-variation on the centrifugal stage. The purpose of this paper is threefold. In the first place, it investigates the effects on the stage performance. Secondly, it seeks to explain local flow-phenomena, especially in the diffuser. Finally, it shows that steady CFD simulations are capable of predicting these phenomena. Experimental data were gathered using conventional pitot and three-hole-probes as well as particle-image-velocimetry. Numerical simulations with the CFD solver TRACE were conducted to get fundamental insight into the flow. Thus, this study contributes greatly towards understanding the principle of the flow phenomena in the pipe diffuser of a centrifugal compressor.

Experimental Investigation of the Flow in the Pipe Diffuser of a Centrifugal Compressor Stage Under Selected Parameter Variations

2009 ◽  
Author(s):  
Uwe Zachau ◽  
Reinhard Niehuis ◽  
Herwart Hoenen ◽  
David C. Wisler
Keyword(s):  
Centrifugal Compressor ◽  
Measurement Techniques ◽  
Operating Conditions ◽  
Tip Clearance ◽  
Test Facility ◽  
Experimental Investigations ◽  
Pressure Side ◽  
Compressor Stage ◽  
Diffuser Flow ◽  
Parameter Variations

On a centrifugal compressor test facility various experimental investigations have been carried out contributing a valuable gain in knowledge on the fundamental flow physics within passage type diffusers. An extensive measurement series using various steady, unsteady and laser optical measurement techniques has been performed to detect the unsteady, highly three dimensional diffuser flow under various realistic operating conditions. Zachau et al. [1] presented the test facility and the results gathered under nominal conditions. As a follow-up the results of investigated parameter variations are now presented, covering bleed variations, impeller tip clearance and impeller-diffuser misalignment studies. The data is compared to the benchmark created from the nominal baseline data sets and evaluated with respect to the compressor stage performance. Zachau et al. [1] found that under nominal conditions the flow in the pipe diffuser separates on the pressure side in the first half of the pipe. In the last 30% of the pipe hardly any deceleration of the flow takes place. From this, special attention is given to the investigated parameter variations regarding a first proposal for a diffuser design change, which consists in shortening the diffuser. The results for each parameter variation are evaluated in detail in direct comparison to the nominal baseline configuration underlining the conclusion made earlier that the diffuser flow always separates on the pressure side with negligible deceleration in the last third of the diffusing pipe.

Variable Inlet Guide Vane Effect on Centrifugal Compressor Performance in Wet Gas Flow

2016 ◽  
Author(s):  
Levi André B. Vigdal ◽  
Lars E. Bakken
Keyword(s):  
Centrifugal Compressor ◽  
Guide Vane ◽  
Flow Direction ◽  
Pressure Ratio ◽  
Operating Conditions ◽  
Inlet Guide Vane ◽  
Compressor Stage ◽  
Guide Vanes ◽  
Wet Gas ◽  
Compressor Performance

The introduction of variable inlet guide vanes (VIGVs) upfront of a compressor stage affects performance and permits tuning for off-design conditions. This is of great interest for emerging technology related to subsea compression. Unprocessed gas from the wellhead will contain liquid condensate, which affects the operational condition of the compressor. To investigate the effect of guide vanes on volume flow and pressure ratio in a wet gas compressor, VIGVs are implemented upfront of a centrifugal compressor stage to control the inlet flow direction. The guide vane geometry and test rig setup have previous been presented. This paper documents how changing the VIGV setting affects compressor performance under dry and wet operating conditions. The reduced performance effect and operating range at increased liquid content are of specific interest. Also documented is the change in the VIGV effect relative to the setting angle.

Effects of Fluid Leakage on Performance of a Centrifugal Compressor

1979 ◽  
Vol 101 (3) ◽  
pp. 337-342 ◽  
Author(s):  
T. Mashimo ◽  
I. Watanabe ◽  
I. Ariga
Keyword(s):  
Reynolds Number ◽  
Centrifugal Compressor ◽  
Operating Conditions ◽  
Tip Clearance ◽  
Friction Loss ◽  
Wall Friction ◽  
Fluid Loss ◽  
Leakage Loss ◽  
Compressor Performance

Fluid loss caused by leaks through the impeller tip clearance was investigated for a centrifugal compressor. Operating conditions, Reynolds number, and clearance were varied independently during the experiment. It was found that the average compressor performance would be reduced by about 4 percent when the relative clearance was increased from 0.0125 to 0.125 and the resulting leakage loss was dependent on the Reynolds number, the tendency of which was just opposite in case of wall friction loss, as was well-known. Moreover, a determination of the leakage loss coefficient was made as a function of the relative clearance, relative leak level and the Reynolds number as the result of this experiment.

Experimental Investigation of a Truncated Pipe Diffuser With a Tandem Deswirler in a Centrifugal Compressor Stage

2012 ◽  
Author(s):  
Robert Kunte ◽  
Peter Jeschke ◽  
Caitlin Smythe
Keyword(s):  
Experimental Investigation ◽  
Centrifugal Compressor ◽  
Pressure Rise ◽  
Compressor Stage ◽  
Local Flow ◽  
Centrifugal Compressor Stage ◽  
Geometric Configurations ◽  
Flow Phenomena ◽  
Fundamental Insight ◽  
The Impact

The subject of this paper is the experimental investigation of three different geometric configurations of the diffusing system in a high pressure centrifugal compressor stage for a jet engine application. The objective of this study is twofold. On the one hand, it seeks to explain the impact of truncating a diffuser and a redesigned tandem deswirler on the global stage performance; on the other hand, it aims to correlate the performance differences with local flow phenomena. For this purpose, a state-of-the-art centrifugal compressor test rig was used. Particle image velocimetry measurements visualize the separation behavior in the pipe diffuser passage. Thereby it is shown that the truncation of the diffuser changed the boundary conditions for the downstream deswirler including a high incidence. Thus, a new tandem deswirler design was implemented and measured. Moreover, the relative position of the two tandem rows is investigated. An optimal relative circumferential position for the stage efficiency and static pressure rise was found. This paper gives fundamental insight into the physical mechanisms of the influence of three geometric configurations in a centrifugal compressor stage, especially in the pipe diffuser and the deswirler. Hence, this study contributes in furthering knowledge of the fundamental principles of flow phenomena in the diffusing system of a centrifugal compressor.

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