Weight and configuration optimization of the launcher pod using finite element analysis

Author(s):  
Mithilesh Kumar Dewangan ◽  
S K Panigrahi

This paper deals with the stress analysis of the launcher pod based on optimization of its configuration and weight without compromising its strength and stiffness. The launcher pod assembly is a complex fabricated structure, which is subjected to a variety of dynamic loads during firing of rockets. A series of finite element simulations reveal the critical location of the pod for different loading conditions based on the stress magnitude, which helps to optimize its weight and configuration of the launcher pod. It has been observed that the optimized weight of the given launcher pod after modification of materials and configuration, with the provided materials, loading, and boundary conditions, is reduced by 36.27% (without launcher tubes and rockets) against the initial weight of the launcher pod.

2014 ◽  
Vol 716-717 ◽  
pp. 654-657
Author(s):  
Gao Jun Liu ◽  
Tie Zhu Zhang ◽  
Huai Xian Yin ◽  
Hong Xin Zhang ◽  
Lu Zou Zhang ◽  
...  

The hybrid bus frame is a vehicle’s main bearing component, in which bearing stress state is very complex. In this article, the virtual prototype vehicle model is established to extract dynamic loads between each key connecting parts and the hybrid bus frame. At the same time, the hybrid bus frame finite element model is established to make strength and stiffness analysis with dynamic loads as boundary conditions. The results verify that the strength and stiffness can meet the hybrid bus frame requirement, and the largest deformation and stress area is found. The results also can provide an important basis for correcting the frame structure. What’s more, this paper makes a comparison between the method of the frame finite element analysis based on dynamic loads and the method of the frame finite element analysis based on the statics, concluded a result that the frame finite element analysis based on dynamic loads can more accurately describe the real stress state of the frame and the analysis result is more reliable.


2019 ◽  
Vol 17 (1) ◽  
pp. 25-40 ◽  
Author(s):  
Hafida Kahoul ◽  
Samira Belhour ◽  
Ahmed Bellaouar ◽  
Jean Paul Dron

Purpose This paper aims to present the fatigue life behaviour of upper arm suspension. The main objectives are to predict the fatigue life of the component and to identify the critical location. In this analysis, three aluminium alloys were used for the suspension, and their fatigue life was compared to select the suitable material for the suspension arm. Design/methodology/approach CAD model was prepared using Solid Works software, and finite element analysis was done using ANSYS 14.0 software by importing the Parasolid file to ANSYS. The model is subjected to loading and boundary conditions; the authors consider a vertical force with constant amplitude applied at the bushing that connected to the tire, the others two bushing that connected to the body of the car are constraint. Tetrahedral elements given enhanced results as compared to other types of elements; therefore, the elements (TET 10) are used. The maximum principal stress was considered in the linear static analysis, and fatigue analysis was done using strain life approach. Findings Life and damage are evaluated and the critical location was considered at node 63,754. From the fatigue analysis, aluminium alloys 7175-T73 (Al 90%-Zn 5.6%-Mg 2.5% -… …) and 2014-T6 (Al 93.5%-Cu 4.4%-Mg 0.5%… …) present a similar behaviour as compared to 6061-T6 (Al 97.9%-Mg 1.0%-Si 0.6%… … .); in this case of study, these lather are considered to be the materials of choice to manufacture the suspension arms; but 7175-T73 aluminium alloys remain the material with a better resistance to fatigue. Originality/value By the finite element analysis method and assistance of ANSYS software, it is able to analyse the different car components from varied aspects such as fatigue, and consequently save time and cost. For further research, the experimental works under controlled laboratory conditions should be done to determine the validation of the result from the software analysis.


2014 ◽  
Vol 908 ◽  
pp. 282-286
Author(s):  
Wan Rong Wu ◽  
Lin Chen

Drilling frame on TD165CH Down-The-Hole Drill that has large slenderness ratio and be longer than 10m is one component of Down-The-Hole drill which is mainly subjected to load.In the process of drilling, drilling frame is not only subjected to loads which are like tensile, compression and torsion and so on, and be under the influence of impacting and vibration of impactor,the situation of force is complicated.By analysing of working condition of Down-The-Hole drill,there get all kinds of limit states of typical working conditions, and then using Ansys doing finite element analysis, there get distribution of the stress and strain of drilling frame and the result of modal analysis to check whether drilling frame meets the requirements of strength and stiffness or not,and whether it is possible to resonate with the impactor or not.By analysis,Structure strength and stiffness of drilling Frame on TD165CH Down-The-Hole drill meet the requirements of practical engineering, and drilling Frame does not resonate with the impactor.


2005 ◽  
Vol 297-300 ◽  
pp. 16-21
Author(s):  
Chang Su Woo ◽  
Wan Doo Kim ◽  
Jae Do Kwon ◽  
Wan Soo Kim

Fatigue lifetime prediction methodology of the vulcanized natural rubber was proposed by incorporating the finite element analysis and fatigue damage parameter determined from fatigue test. Finite element analysis of 3D dumbbell specimen of natural rubber was performed based on a hyper-elastic material model determined from the tension, compression and shear tests. Stroke controlled fatigue tests were conducted using fatigue specimens at different levels of mean strain. The Green-Lagrange strain at the critical location determined from the FEM was used for evaluating the fatigue damaged parameter of the natural rubber. It was shown that the maximum Green-Lagrange strain was proper damage parameter, taking the mean strain effects into account. Fatigue lives of the natural rubber are predicted by using the fatigue damage parameters at the critical location. Predicted fatigue lives of the natural rubber agreed fairly well the experimental fatigue lives a factor of two.


2014 ◽  
Vol 936 ◽  
pp. 1886-1889
Author(s):  
Yan Ping Sun ◽  
De Chen Zhang ◽  
Ming Yang ◽  
Yuan Li

In this paper, iron ladle stress and deformation has been accurately calculated using finite element analysis software ANSYS based on 260t iron ladle in standing, lifting, tipping working conditions. Distribution of stress field was obtained. The stiffness and strength of the iron ladle has been evaluated. The results show that the iron ladle in the standing, lifting and tipping working conditions, structural deformation is small, the strength and stiffness meet the requirements. This research extends the working life of 260t iron ladle. It provides theoretical basis for producing and using of the iron ladle and further optimal designing.


Author(s):  
Xiaodong Yu ◽  
Caifu Qian ◽  
Hongjie Yu

In this paper, finite element analysis models were established to simulate a tubesheet connected with tubes by expanding or welding method. Stresses and deformations in the tubesheet produced by pressure load were calculated with emphasis on the effect of the tubes support. Results showed that the deflections and stresses at the un-perforated zone are greatly affected by the radius of the perforated circle for a partly perforated tubesheet, but they are not sensitive to the radius of the tubesheet when it is fully supported by tubes. If applying numerical design for heat exchangers based on finite element analysis, the tubesheet thickness could be significantly reduced. Compared with the welding connection, expanding connection of the tubes and tubesheet is more helpful to raise the strength and stiffness of the perforated tubesheet.


2013 ◽  
Vol 482 ◽  
pp. 15-19
Author(s):  
Chen Xing Yang ◽  
Zheng Liu ◽  
Li Ping Sun ◽  
Jiong Li

Based on the experimental study of shear strengthened of reinforced concrete rectangular beam strengthened by high-strength steel wire mesh and polymer mortar , the finite element extended analysis was used. The finite element analysis software showed that with the increasing of the strand dosage and reinforcement strand length,the shear strength and stiffness of strengthened members improved . However,with the increasing of shear span ratio , the shear strength and stiffness reduced obviously .


2011 ◽  
Vol 94-96 ◽  
pp. 2153-2156
Author(s):  
Dong Ling Yu

The mainframe of high-pressure grouting machine used for daily ceramics is the main load bearing member, and it has high strength and stiffness requirements. The finite element static analysis on mainframe is discussed in this paper for researching its stress and transfiguration. The result can provide reference for design, and the discussion has some generality and practical value engineering.


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