Carbon diffusion in dissimilar joints between P91 and 12Cr1MoV steels welded by different consumables at high temperature

2015 ◽  
Vol 32 (6) ◽  
pp. 557-565 ◽  
Author(s):  
Y. Zhao ◽  
J. Gong ◽  
X. Wang ◽  
W. Gao ◽  
Q. Li
Author(s):  
Yanping Zhao ◽  
Jianming Gong ◽  
Yong Jiang

Dissimilar joints have been widely used in many applications, especially for steam piping in the superheater and reheater of power plants. However, these dissimilar metal welds tend to fail less than half of their design life, and carbon diffusion is the main cause of the premature failure. Dissimilar joints operated at high temperature or after post-weld heat treatment (PWHT) exhibit carbon-enriched zone (CEZ) in the high alloy part and carbon-depleted zone (CDZ) in the low alloy part, causing by the chemical potential gradients across the weld interface. The carbides dissolute in the low alloy part while precipitate in the high alloy part. At the same time, a consequent of strength gradients are generated between the CEZ and CDE. The CDZ results in a loss of creep strength due to the carbides dissolution while an increase of strength due to the carbides precipitation. In this work, welding consumable of GTR-2CM was used to join P91 and 12Cr1MoV metals together. The stable phases and carbon activities of these metals are calculated by THERMO-CALC software. Carbon diffusion between P91/GTR-2CM/12Cr1MoV dissimilar joint after aging at 550 °C for varying time are predicted by employing dispersed multiphase model in DICTRA software. Volume fractions of carbides varying with distance from both sides of the weld interfaces were also investigated, showing that the formation of CDZs and CEZs is related to the dissolution and precipitation of M23C6 and M7C3 carbides. The dissolution and coarsening of M7C3 and M23C6 particles in the CDZ and CEZ were also modelled by DICTRA software. The creep properties of base metals, weld metal and the dissimilar joint were investigated at 550 °C. The stress dependence of minimum creep rate and rupture life obeyed the Norton’s power law, and the stress exponents can be used to identify the creep mechanism. Monkman-Grant (MG) relations were also used to study the creep rupture data. The simulation results of carbon diffusion can be used to study the creep properties of CDZ and CEZ for the P91/GTR-2CM/12Cr1MoV dissimilar joint. The threshold stress concept can be incorporated into the analysis of creep power law. The magnitudes of threshold stress within CEZ and CDZ can be calculated according to the volume fraction and average diameter of carbides from carbon diffusion.


Crystals ◽  
2018 ◽  
Vol 8 (9) ◽  
pp. 360 ◽  
Author(s):  
Dunji Yu ◽  
Yan Chen ◽  
Lu Huang ◽  
Ke An

Real-time in situ neutron diffraction was used to characterize the crystal structure evolution in a transformation-induced plasticity (TRIP) sheet steel during annealing up to 1000 °C and then cooling to 60 °C. Based on the results of full-pattern Rietveld refinement, critical temperature regions were determined in which the transformations of retained austenite to ferrite and ferrite to high-temperature austenite during heating and the transformation of austenite to ferrite during cooling occurred, respectively. The phase-specific lattice variation with temperature was further analyzed to comprehensively understand the role of carbon diffusion in accordance with phase transformation, which also shed light on the determination of internal stress in retained austenite. These results prove the technique of real-time in situ neutron diffraction as a powerful tool for heat treatment design of novel metallic materials.


2013 ◽  
Vol 586 ◽  
pp. 249-252 ◽  
Author(s):  
Pavel Sohaj ◽  
Vít Jan

The paper presents results obtained during evaluation of dissimilar weld joints of creep-resistant steels. During high temperature exposure of dissimilar weld joints, alloying elements were redistributed across the weld interface. These diffusion effects can cause local changes of microstructure and have a direct effect on local mechanical properties in weld interface area. Carbon and nitrogen have the strongest influence on changes of mechanical properties of steels. . These local changes of mechanical properties have a strong influence on the reliability and the service live of the whole welded structures. The dissimilar joints of the austenitic steel/martenzitic steel type was studied. Laboratory weld joints were prepared and annealed at different temperatures for different time periods. Microhardness profiles across the weld interface were measured and the influence of long-term, high temperature exposure on the changes of local microhardness was evaluated. Results were compared with pseudo-binary phase diagrams and with the literature.


Author(s):  
A Venkatakrishna ◽  
AK Lakshminarayanan ◽  
P Vasantharaja ◽  
M Vasudevan

Filler-free (FF) welding processes namely, Activated Tungsten Inert Gas welding (ATIG), Laser Beam Welding (LBW), and Friction Stir Welding (FSW) were utilized for joining the nuclear grade 9Cr-1Mo-V-Nb ferritic-martensitic steel and 316 L(N) austenitic stainless steel. A comparative investigation was made by assessing the weld geometries, metallurgical features, material mixing proportions, carbon diffusion behaviour, and mechanical properties of the post-weld heat-treated (PWHT) dissimilar weld joints. Geometries of the weld zones were observed with the transverse and longitudinal macrographs. Metallurgical features were examined by optical microscopy (OM) and Scanning electron microscopy (SEM). Three-phase microstructures were identified in the dissimilar weld zones (DWZ). The elemental distributions were identified by Energy-dispersive X-ray spectroscopy (EDAX). The mixing proportions of the dissimilar alloys and the formation of δ-ferrite in the dissimilar heat-affected zones (HAZ) and DWZ were analytically quantified. Moreover, the diffusion activity of carbides/interstitial carbon atoms was examined by Secondary ion mass spectroscopy (SIMS). In the FSW joints, the intermingled microstructures are recorded with high and stabilized hardness values as compared to the DWZ of the ATIG and LBW joints. In the transverse tensile test, all FF joints were failed at the 316 L(N) base metal (BM) region. Tensile and impact testing of all weld metal indicated that, the weld metal region of the LBW joint exhibited higher strength and lower toughness as compared to the ATIG and FSW joints. The presence of untransformed, recrystallized fine equiaxed austenite along and refined martensitic structure arranged in an alternate layers within the weld metal region of FSW joint caused the higher toughness property than the ATIG and LBW joints.


Author(s):  
M.S. Grewal ◽  
S.A. Sastri ◽  
N.J. Grant

Currently there is a great interest in developing nickel base alloys with fine and uniform dispersion of stable oxide particles, for high temperature applications. It is well known that the high temperature strength and stability of an oxide dispersed alloy can be greatly improved by appropriate thermomechanical processing, but the mechanism of this strengthening effect is not well understood. This investigation was undertaken to study the dislocation substructures formed in beryllia dispersed nickel alloys as a function of cold work both with and without intermediate anneals. Two alloys, one Ni-lv/oBeo and other Ni-4.5Mo-30Co-2v/oBeo were investigated. The influence of the substructures produced by Thermo-Mechanical Processing (TMP) on the high temperature creep properties of these alloys was also evaluated.


Author(s):  
B. J. Hockey

Ceramics, such as Al2O3 and SiC have numerous current and potential uses in applications where high temperature strength, hardness, and wear resistance are required often in corrosive environments. These materials are, however, highly anisotropic and brittle, so that their mechanical behavior is often unpredictable. The further development of these materials will require a better understanding of the basic mechanisms controlling deformation, wear, and fracture.The purpose of this talk is to describe applications of TEM to the study of the deformation, wear, and fracture of Al2O3. Similar studies are currently being conducted on SiC and the techniques involved should be applicable to a wide range of hard, brittle materials.


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