Analysis of mechanical errors in disc cam mechanisms
This paper presents an analytical method for analysing the mechanical errors of disc cam mechanisms. With the aid of parametric expressions of the cam profile and by employing the concept of equivalent linkage, the error of the follower motion that is due to the variation in each design parameter can be determined analytically. The resulting error equations do not really involve the location of the curvature centre of the cam profile, and thus locating the curvature centre of the cam profile is not essential. The method is validated through analysing a cam mechanism that has an invariant equivalent linkage, and thus an exact solution is available. Compared with the exact solutions, the predicted results have at least four-figure accuracy. For the roller follower cases, the pressure angle has most effect on the resulting error. Owing to the counteraction of the shift angle, the resulting error due to the radial dimension error of the cam profile has relatively smaller variation. In the worst case, owing to the combined effects of various design parameters, the accuracy of the follower motion may degrade considerably. The acceleration error functions have a sudden change at the ends of the motion.