Paper 4: Electron Optical Techniques of Failure Investigation

Author(s):  
D. Scott ◽  
B. Loy ◽  
R. McCallum ◽  
G. H. Mills

Fractography, the study of fracture surfaces, is useful in failure investigations as the topography and characteristic markings of such surfaces are indicative of the mechanism of fracture which operated during the initiation of failure and crack propagation. Owing to the low depth of focus of the optical microscope, interpretation of some fracture surfaces may be difficult. The microscopic topography, and its relation to the causes and basic mechanisms of fracture, may be conveniently studied by electron microfractography using non-destructive replica methods. Replicas may be taken from selected areas of the fracture surface of large, unwieldy engineering components. Complementary electron optical techniques such as electron diffraction, scanning electron microscopy, and extraction replicas are used where possible to obtain additional fine-scale information of use in the elucidation of failure mechanisms. An explanation of the various techniques and examples of their use in the work of the National Engineering Laboratory in failure investigations is given. The investigations involve fatigue, brittle fracture, corrosion fatigue, stress corrosion, welding problems, and surface phenomena.

1973 ◽  
Vol 56 (4) ◽  
pp. 930-943
Author(s):  
John L Brown ◽  
James W Johnson

Abstract The optical microscope has long been an important tool in forensic analysis for the comparison of firearms markings and the examination and identification of other minute bits of evidence. The electron microscope permits the examination of even smaller details and offers analytical capabilities unique to the type of instrument used. The transmission electron microscope can be used to identify very small amounts of crystalline materials through the process of electron diffraction. The scanning electron microscope can frequently supersede the optical microscope because of its superior depth of focus and range of magnification. When it is equipped with an energy dispersive X-ray analyzer, most of the chemical elements in a sample can be determined. Applications of these instruments have provided some interesting and instructive results in forensic analysis.


1988 ◽  
Vol 133 ◽  
Author(s):  
E. P. George ◽  
W. D. Porter ◽  
D. C. Joy

ABSTRACTSelected area electron channeling patterns were used to identify the cleavage planes in a polycrystalline Al3Ti-base alloy having the L12 structure. In order to do this unambiguously in the scanning electron microscope (SEM), one needs to know that the cleavage facet from which any given channeling pattern is obtained is indeed normal to the electron beam. We accomplished this by utilizing a recently-developed technique in which an optical microscope with a short depth of focus is inserted in the SEM column and used to measure the elevations of several points on the cleavage facets. By appropriately tilting and rotating the sample, and using the optical microscope to measure elevations, it was possible to orient the facets normal to the beam. The cleavage planes in a cast and extruded alloy having an equiaxed grain structure were compared with those in a directionally-solidified (DS) alloy of the same composition. Of the eight cleavage facets examined in the DS material, six were of the {110} type and two were of the {111} type. Of the six facets examined in the cast and extruded material, two each were of the {110} and {111} types, and one each were of the {100} and {013} types. Although it cannot be said that all possible cleavage planes have been identified in this alloy, the availability of several low-strength cleavage planes apparently exacerbates its brittleness.


Author(s):  
M.D. Coutts ◽  
E.R. Levin ◽  
J.G. Woodward

While record grooves have been studied by transmission electron microscopy with replica techniques, and by optical microscopy, the former are cumbersome and restricted and the latter limited by lack of depth of focus and resolution at higher magnification. With its great depth of focus and ease in specimen manipulation, the scanning electron microscope is admirably suited for record wear studies.A special RCA sweep frequency test record was used with both lateral and vertical modulation bands. The signal is a repetitive, constant-velocity sweep from 2 to 20 kHz having a duration and repetitive rate of approximately 0.1 sec. and a peak velocity of 5.5 cm/s.A series of different pickups and numbers of plays were used on vinyl records. One centimeter discs were then cut out, mounted and coated with 200 Å of gold to prevent charging during examination. Wear studies were made by taking micrographs of record grooves having 1, 10 and 50 plays with each stylus and comparing with typical “no-play” grooves. Fig. 1 shows unplayed grooves in a vinyl pressing with sweep-frequency modulation in the lateral mode.


Author(s):  
K. Culbreth

The introduction of scanning electron microscopy and energy dispersive x-ray analysis to forensic science has provided additional methods by which investigative evidence can be analyzed. The importance of evidence from the scene of a crime or from the personal belongings of a victim and suspect has resulted in the development and evaluation of SEM/x-ray analysis applications to various types of forensic evidence. The intent of this paper is to describe some of these applications and to relate their importance to the investigation of criminal cases.The depth of field and high resolution of the SEM are an asset to the evaluation of evidence with respect to surface phenomena and physical matches (1). Fig. 1 shows a Phillips screw which has been reconstructed after the head and shank were separated during a hit-and-run accident.


Author(s):  
R.F. Sognnaes

Sufficient experience has been gained during the past five years to suggest an extended application of microreplication and scanning electron microscopy to problems of forensic science. The author's research was originally initiated with a view to develop a non-destructive method for identification of materials that went into objects of art, notably ivory and ivories. This was followed by a very specific application to the identification and duplication of the kinds of materials from animal teeth and tusks which two centuries ago went into the fabrication of the ivory dentures of George Washington. Subsequently it became apparent that a similar method of microreplication and SEM examination offered promise for a whole series of problems pertinent to art, technology and science. Furthermore, what began primarily as an application to solid substances has turned out to be similarly applicable to soft tissue surfaces such as mucous membranes and skin, even in cases of acute, chronic and precancerous epithelial surface changes, and to post-mortem identification of specific structures pertinent to forensic science.


Author(s):  
Thomas M. Moore

Abstract The availability of the focused ion beam (FIB) microscope with its excellent imaging resolution, depth of focus and ion milling capability has made it an appealing platform for materials characterization at the sub-micron, or "nano" level. This article focuses on nanomechanical characterization in the FIB, which is an extension of the FIB capabilities into the realm of nano-technology. It presents examples that demonstrate the power and flexibility of nanomechanical testing in the FIB or scanning electron microscope with a probe shaft that includes a built-in strain gauge. Loads that range from grams to micrograms are achievable. Calibration is limited only by the availability of calibrated load cells in the smallest load ranges. Deflections in the range of a few nanometers range can be accurately applied. Simultaneous electrical, mechanical, and visual data can be combined to provide a revealing study of physical behavior of complex and dynamic nanostructures.


Metals ◽  
2020 ◽  
Vol 11 (1) ◽  
pp. 25
Author(s):  
Zhiwei Wu ◽  
Maosheng Yang ◽  
Kunyu Zhao

The new generation of bearing steel has good comprehensive properties, which can satisfy most of the requirements of bearing steel in a complex environment. In the presented work, fatigue properties of 15Cr14Co12Mo5Ni2 bearing steel have been investigated by means of rotating bending fatigue tests on smooth bar specimens after carburization and heat treatment. Optical microscope, scanning electron microscopy, electron backscatter diffraction, and Image-Pro Plus software were used to analyze the fracture, microstructure, and carbides. The results suggest that the fatigue strength at room temperature and 500 °C is 1027 MPa and 585 MPa, respectively. Scanning electron micrographic observations on the fracture surface of the fatigue specimens at 500 °C show that fatigue cracks usually initiate from voids in the carburized case and oxide layer on the surface of steel. The failure mode in the carburized case is a quasi-cleavage fracture, and with the increase of crack propagation depth, the failure mode gradually changes to fatigue and creep-fatigue interaction. With the increase of the distance from the surface, the size of the martensite block decreases and the fracture surface shows great fluctuation.


2019 ◽  
Vol 7 (1) ◽  
Author(s):  
Liu Liu ◽  
Decai Gong ◽  
Zhengquan Yao ◽  
Liangjie Xu ◽  
Zhanyun Zhu ◽  
...  

Abstract Historically, sutras played an important role in spreading Buddhist faith and doctrine, and today these remain important records of Buddhist thought and culture. A Mahamayuri Vidyarajni Sutra with polychrome paintings was found inside the cavity on top of the Nanmen Buddhist pagoda, built in the early Tang dynasty (618–627 CE) and located in Anhui Province, China. Textile was found on the preface which is strongly degraded and fragile. Unfortunately, the whole sutra is under severe degradation and is incomplete. Technical analysis based on scientific methods will benefits the conservation of the sutra. Optical microscopy (OM), micro-Raman spectroscopy combined with optical microscope (Raman), scanning electron microscopy in combination with energy dispersive X-ray analysis (SEM–EDS) and Fourier Transform Infrared Spectroscopy (FTIR) were used to characterize the pigment and gilded material, as well as the paper fiber and textile. Pigments such as cinnabar, minium, paratacamite, azurite, lead white were found. Gilded material was identified as gold. A five-heddle warp satin, made of silk, was found as the textile on the preface of the sutra. The sutra’s preface and inner pages were made of paper comprised of bamboo and bark. As a magnificent yet recondite treasure of Buddhism, the sutra was analyzed for a better understanding of the material. A conservation project of the sutra will be scheduled accordingly.


Author(s):  
Robert E. Dundas

This paper opens with a discussion of the various mechanisms of cracking and fracture encountered in gas turbine failures, and discusses the use of metallographic examination of crack and fracture surfaces. The various types of materials used in the major components of heavy-duty industrial and aeroderivative gas turbines are tabulated. A collection of macroscopic and microscopic fractographs of the various mechanisms of failure in gas turbine components is then presented for reference in failure investigation. A discussion of compressor damage due to surge, as well as some overall observations on component failures, follows. Finally, a listing of the most likely types of failure of the various major components is given.


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