J42 Durability of Bearing Steel Roller under Rolling/Sliding Contact Condition : Effect of Combination of Surface Roughness

2011 ◽  
Vol 2011.64 (0) ◽  
pp. 365-366
Author(s):  
Shinya SOEJIMA ◽  
Toshifumi MAWATARI ◽  
Zhang BO ◽  
Akira NAKAJIMA
1970 ◽  
Vol 37 ◽  
pp. 18-23
Author(s):  
DM Nuruzzaman ◽  
Akira Nakajima ◽  
Toshifumi Mawatari

The characteristics of thermally sprayed WC-Cr-Ni cermet coating under lubricated rolling with sliding contact condition were examined experimentally. Experiments were performed using a two-roller testing machine. The coating was formed onto the blasted or ground roller specimens made of thermally refined carbon steel or induction hardened carbon steel by high energy type flame spraying (Hi-HVOF). A mirror-like finished cermet coated steel roller was mated with a non-coated carburized hardened steel roller. In the case of thermally refined steel substrate and for the mating surface roughness Rmax=0.1 μm, coating on the ground substrate showed lower durability than that on the blasted substrate. For the mating surface roughness Rmax=3.0 μm, coating on the ground substrate showed an extremely short life as compared with that on the blasted substrate. In general, durability of cermet coating was greatly increased due to the increase in the coating thickness. In the case of induction hardened steel substrate, coating on the blasted or ground substrate showed high durability for both Rmax=0.1 μm and 3.0 μm. Coefficient of friction and oil film thickness were markedly influenced by the mating surface roughness but these were hardly affected by the substrate material. In addition, depending on the mating surface roughness, significant differences in the surface roughness of coated roller and depth of flaking on the coated roller were found. Keywords: WC cermet, Mating surface roughness, Substrate surface kind, Substrate materialdoi:10.3329/jme.v37i0.815Journal of Mechanical Engineering Vol.37 June 2007, pp.18-23


2016 ◽  
Vol 686 ◽  
pp. 125-130 ◽  
Author(s):  
Miroslav Neslušan ◽  
Jitka Baďurová ◽  
Anna Mičietová ◽  
Maria Čiliková

This paper deals with cutting ability of progressive Norton Quantum grinding wheel during grinding roll bearing steel 100Cr6 of hardness 61 HRC. Cutting ability of this wheel is compared with conventional grinding wheel and based on measurement of grinding forces as well as surface roughness. Results of experiments show that Norton Quantum grinding wheels are capable of long term grinding cycles at high removal rates without unacceptable occurrence of grinding chatter and surface burn whereas application of conventional wheel can produce excessive vibration and remarkable temper colouring of ground surface. Moreover, while Norton Quantum grinding wheel gives nearly constant grinding forces and surface roughness within ground length at higher removal rates, conventional grinding wheel (as that reported in this study) does not.


2015 ◽  
Vol 809-810 ◽  
pp. 195-200
Author(s):  
Constatin Rotariu ◽  
Sevasti Mitsi ◽  
Dragos Paraschiv ◽  
Octavian Lupescu ◽  
Sergiu Lungu ◽  
...  

In this paper we analyze the influence of cutting parameters on the surface quality, surface roughness respectively, processed by turning when heat treated bearing steel, also called hard turning, and processing by turning of bearing steel without heat treatment. We set parameters of the cutting regime influencing the achievement of roughness surfaces which must be within the predetermined requirements if bearing rings exceeding 500 mm in diameter. This analysis will be done by statistical methods using the software Minitab 14.


Author(s):  
R. A. Waikar ◽  
Y. B. Guo

Machining-induced surface topography has a significant effect on tribological performance of machined components in sliding contact. However, the effect of different surface topography by turning versus grinding on tribological performance has received very little attention. In this study four types of surface topography by turning and grinding AISI 52100 bearing steel (62 HRc) were prepared and characterized to study its effect on friction and wear in sliding contact. Dry and lubricated reciprocating sliding wear tests with an on-line acoustic emission (AE) sensor were carried out using a ball-on-disk tribometer. The experimental results have shown that: (i) the turned surfaces, regardless of the presence of a white layer, yield smaller friction of coefficients in sliding along feed marks than across sliding at both dry and lubricated conditions. However, the opposite hold true for the ground surfaces; (ii) friction of coefficients (0.6∼0.8) at dry conditions is higher for both turned and ground fresh surfaces than their white layer counterparts regardless of sliding direction. At lubricated conditions, Friction of coefficients (0.1∼0.12) are smaller for the both turned and ground fresh surfaces than the white layer surfaces in along sliding, while it is equivalent in across sliding; (iii) the trends of acoustic amplitude amplitude are consistent with those of frictional coefficients for the turned or ground surfaces at dry conditions. Similar trends are also true for the turned surfaces at lubricated conditions, but not for the ground surfaces; and (iv) the wear debris on the track may act as solid lubricants to reduce the sliding frictional coefficient. Machining induced white layers leads to a better wear resistance than the fresh surfaces in either along or across sliding.


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