scholarly journals KBE Application for the Design and Manufacture of HSM Fixtures

10.14311/698 ◽  
2005 ◽  
Vol 45 (3) ◽  
Author(s):  
J. Ríos ◽  
J. V. Jiménez ◽  
J. Pérez ◽  
A. Vizán ◽  
J. L. Menéndez ◽  
...  
Keyword(s):  
Design Process ◽  
High Speed ◽  
Ad Hoc ◽  
Relevant Information ◽  
Numerical Control ◽  
Raw Material ◽  
Design System ◽  
Development Environment ◽  
Cad Cam ◽  
Machining Fixtures

The design of machining fixtures for aeronautical parts is strongly based in the knowledge of the fixture designer, and it comprises certain repetitive tasks. An analysis of the design process allows us to state its suitability for developing Knowledge Based Engineering (KBE) applications in order to capture the knowledge, and to systematize and automate the designs.This work justifies the importance of fixtures for High Speed Milling (HSM), and explains the development of a KBE application to automate the design and manufacturing of such elements. The application is the outcome of a project carried out in collaboration with the company EADS.In the development process, a specific methodology was used in order to represent the knowledge in a semi-structured way and to document the information needed to define the system. The developed KBE application is independent of the parts design system. This makes it necessary to use an interface to input the part geometry into the KBE application, where it is analyzed in order to extract the relevant information for the fixture design process. The results obtained from the application come in three different ways: raw material drawings, fixture 3D solid models, and text files (Bill Of Materials – BOM, and Numerical Control – NC programs). All the results are exported to other applications for use in other tasks. The designer interacts with the application through an ad hoc interface, where he is asked to select or input some data and where the results are also visualized. The prototype KBE application has been carried out in the ICAD development environment and the main interface is with the CAD/CAM system CATIA V4. 

scholarly journals Integrated Interface Development Environment using STEP Universal Data Structure

2018 ◽  
Vol 7 (2.15) ◽  
pp. 27 ◽  
Author(s):  
T M.S. Tg Sulaiman ◽  
S B. Mohamed ◽  
M Minhat ◽  
A S. Mohamed ◽  
A R. Mohamed
Keyword(s):  
Data Structure ◽  
Relevant Information ◽  
Design Development ◽  
Product Model ◽  
Input Language ◽  
Development Environment ◽  
3D Cad ◽  
Cad Cam ◽  
G Code ◽  
Modern Manufacturing

Nowadays modern manufacturing demands advanced computer controller, having higher input language and less proprietary vendor dependencies. STEP stands for Standard for the Exchange of Product model data is the next generation of data model between CAD/CAM and CNC system. STEP is still under research and development all around the world. This paper describes the design, development and testing of an integrated Interface development environment for STEP file using Universal Data Structure, which aims to provide support for machining operation.  The system also aims to provide function of reading and extracting the relevant information associated with the machining data and to write the G-Code file. The sample of machined block is designed from 3D CAD modeler which consisted of features need to be machined from a blank workpiece and saved in the STEP file format. The validation process will be done using the simulation in the Mach3 software.  

scholarly journals Formalization of Low-frequency Rectangular Electrical Connectors Design Method

2019 ◽  
Author(s):  
Владимир Аверченков ◽  
Vladimir Averchenkov ◽  
Алексей Вилюха ◽  
Alexey Viluykha ◽  
Михаил Рытов ◽  
...  
Keyword(s):  
Design Process ◽  
Design Method ◽  
Low Frequency ◽  
Empirical Method ◽  
Design System ◽  
Development Trends ◽  
Technological Preparation ◽  
Cad Cam ◽  
The Moment ◽  
Electrical Connectors

The article deals with the design process of low-frequency rectangular electrical connectors and determining the position CAD/CAE-systems in it. The review of the actual literature shows that development trends of design and technological preparation of low-frequency rectangular electrical connectors production mean using CAD/CAM/CAE-systems. But at the moment these systems are used for solving partial issues. The authors formalize the empirical method of the design and systemize the factors, which influence the design process. As a result of the mentioned above actions, the working algorithm of the multipurpose CAD/CAE electrical connectors design system was obtained. The results of the research were applied to automize the design process of connectors housings.

Design for Manufacture Using a CAD/CAM System—A Methodology for Turned Parts

1983 ◽  
Vol 197 (3) ◽  
pp. 187-195 ◽  
Author(s):  
J C S Plummer ◽  
R G Hannam
Keyword(s):  
Design Process ◽  
Machine Tools ◽  
Software Package ◽  
Design Methodology ◽  
Raw Material ◽  
Design Stage ◽  
Design For Manufacture ◽  
System A ◽  
Cad Cam ◽  
Turned Parts

This paper describes a design methodology which has been developed to ensure that turned parts are designed for manufacture. The methodology has been incorporated in a software package which is used interactively on a CAD/CAM system. The methodology ensures that the choices offered to a designer during the design stage are such that turned parts can be produced to company standards using the manufacturing facilities available. The software package automatically selects the necessary raw material, the appropriate tool assemblies, and the necessary machine tools required to manufacture each component as its design process is carried out.

Research on Virtual Prototype Reality Design of Numerical Control Machine for Users

2012 ◽  
Vol 224 ◽  
pp. 450-454
Author(s):  
Dong Fang Hu ◽  
Qing Miao
Keyword(s):  
Product Development ◽  
Design Process ◽  
Virtual Prototype ◽  
Numerical Control ◽  
System Structure ◽  
Design System ◽  
System Support ◽  
Structure Model ◽  
Current Product ◽  
Control Machine

Based on the principle of virtual prototype reality design and combined with the desired improvement of the user individuation in current product development. The system structure model of virtual prototype reality design of numerical control machine for Users is proposed. The main contents of the virtual prototype reality design system support environment in this model are discussed. The key technique of design process realization is provided.

Research and Realization of the Tool Radius Compensation Algorithm for Material Machining in the CNC System

2010 ◽  
Vol 154-155 ◽  
pp. 1064-1067
Author(s):  
Li Bing Zhang ◽  
Ting Wu
Keyword(s):  
Mathematical Model ◽  
High Speed ◽  
High Accuracy ◽  
Experimental Results ◽  
Numerical Control ◽  
Machining Accuracy ◽  
Nc Code ◽  
Cad Cam ◽  
Radius Compensation ◽  
The Mathematical Model

A numerical control (NC) code program is usually generated by a complex CAD/CAM system, which does not include the value of the tool radius compensation. To increase the material machining accuracy within the permissible machining accuracy range, this paper presented the approach of the tool radius compensation for high-speed and high-accuracy material machining. The principle and method of the tool radius compensation were put forward and analyzed, the mathematical model of the tool radius compensation was deduced according to the correlative factors, and the algorithm of the tool radius compensation was constructed for high-speed and high-accuracy. The simulative and experimental results verified the feasibility and validity of the proposed approach.

Effect of Tool Path Strategies in Pocket Milling of Aluminium Epoxy

2014 ◽  
Vol 903 ◽  
pp. 15-20 ◽  
Author(s):  
Rusdi Mat Song ◽  
Safian Sharif ◽  
Ahmad Yasir Md Said ◽  
Mohd Tanwyn Mohd Khushairi
Keyword(s):  
Computer Aided Design ◽  
High Speed ◽  
Tool Path ◽  
High Speed Steel ◽  
Cutting Parameters ◽  
Cnc Machining ◽  
Numerical Control ◽  
Machining Time ◽  
Pocket Milling ◽  
Cad Cam

Selection of the most suitable tool path strategy is very essential during machining especially in computer aided design and manufacture (CAD/CAM) as well as computer numerical control (CNC) machining. Existence of various tool path strategies to be applied on advanced composite materials such as aluminium epoxy required extensive researches in determining the best combination of tool path and cutting parameters for better machinability performance. Pocket milling of aluminium epoxy specimen via CAD/CAM was conducted in this study to investigate the effect of three types of tool path strategies namely Inward Helical, Outward Helical and Back and Forth. Uncoated high speed steel (HSS-Co8) ball end mill was used throughout the experiments. The machining responses that were evaluated include machining time, tool wear rate, tool life and surface finish of the machined pockets. In general, the effect of tool path strategy was highly significant on the machining responses and results showed that Back and Forth strategy offered the best machinability results when compared to the other strategies.

Structural Analysis of Product and Computer-Aided Assembly Planning in AssemBL Software Package

2018 ◽  
pp. 11-33
Author(s):  
A. N. Bozhko
Keyword(s):  
Computer Aided Design ◽  
State Of The Art ◽  
Graph Model ◽  
Design System ◽  
Assembly Planning ◽  
Complex Products ◽  
Assembly Sequences ◽  
Computer Aided ◽  
Cad Cam ◽  
Aided Design

Computer-aided design of assembly processes (Computer aided assembly planning, CAAP) of complex products is an important and urgent problem of state-of-the-art information technologies. Intensive research on CAAP has been underway since the 1980s. Meanwhile, specialized design systems were created to provide synthesis of assembly plans and product decompositions into assembly units. Such systems as ASPE, RAPID, XAP / 1, FLAPS, Archimedes, PRELEIDES, HAP, etc. can be given, as an example. These experimental developments did not get widespread use in industry, since they are based on the models of products with limited adequacy and require an expert’s active involvement in preparing initial information. The design tools for the state-of-the-art full-featured CAD/CAM systems (Siemens NX, Dassault CATIA and PTC Creo Elements / Pro), which are designed to provide CAAP, mainly take into account the geometric constraints that the design imposes on design solutions. These systems often synthesize technologically incorrect assembly sequences in which known technological heuristics are violated, for example orderliness in accuracy, consistency with the system of dimension chains, etc.An AssemBL software application package has been developed for a structured analysis of products and a synthesis of assembly plans and decompositions. The AssemBL uses a hyper-graph model of a product that correctly describes coherent and sequential assembly operations and processes. In terms of the hyper-graph model, an assembly operation is described as shrinkage of edge, an assembly plan is a sequence of shrinkages that converts a hyper-graph into the point, and a decomposition of product into assembly units is a hyper-graph partition into sub-graphs.The AssemBL solves the problem of minimizing the number of direct checks for geometric solvability when assembling complex products. This task is posed as a plus-sum two-person game of bicoloured brushing of an ordered set. In the paradigm of this model, the brushing operation is to check a certain structured fragment for solvability by collision detection methods. A rational brushing strategy minimizes the number of such checks.The package is integrated into the Siemens NX 10.0 computer-aided design system. This solution allowed us to combine specialized AssemBL tools with a developed toolkit of one of the most powerful and popular integrated CAD/CAM /CAE systems.

Recent Patents on the Angular Contact Ball Bearing of High-Speed Motorized Spindle

2020 ◽  
Vol 13 ◽  
Author(s):  
Yudong Bao ◽  
Linkai Wu ◽  
Yanling Zhao ◽  
Chengyi Pan
Keyword(s):  
High Speed ◽  
Ball Bearing ◽  
Rapid Development ◽  
Ceramic Materials ◽  
Development Trend ◽  
Numerical Control ◽  
Angular Contact Ball Bearing ◽  
Practical Applications ◽  
High Speed Cutting ◽  
Advantages And Disadvantages

Background:: Angular contact ball bearings are the most popular bearing type used in the high speed spindle for machining centers, The performance of the bearing directly affects the machining efficiency of the machine tool, Obtaining a higher value is the direction of its research and development. Objective:: By analyzing the research achievements and patents of electric spindle angular contact bearings, summarizing the development trend provides a reference for the development of electric spindle bearings. Methods:: Through the analysis of the relevant technology of the electric spindle angular contact ball bearing, the advantages and disadvantages of the angular contact ball bearing are introduced, and the research results are combined with the patent analysis. Results:: With the rapid development of high-speed cutting and numerical control technology and the needs of practical applications, the spindle requires higher and higher speeds for bearings. In order to meet the requirements of use, it is necessary to improve the bearing performance by optimizing the structure size and improving the lubrication conditions. Meanwhile, reasonable processing and assembly methods will also have a beneficial effect on bearing performance. Conclusion:: With the continuous deepening of bearing technology research and the use of new structures and ceramic materials has made the bearing's limit speed repeatedly reach new highs. The future development trend of high-speed bearings for electric spindles is environmental protection, intelligence, high speed, high precision and long life.

scholarly journals Evaluation of the Feasibility of NaCaPO4-Blended Zirconia as a New CAD/CAM Material for Dental Restoration

Materials ◽  
2021 ◽  
Vol 14 (14) ◽  
pp. 3819
Author(s):  
Ting-Hsun Lan ◽  
Yu-Feng Chen ◽  
Yen-Yun Wang ◽  
Mitch M. C. Chou
Keyword(s):  
Computer Aided Design ◽  
Optical Microscope ◽  
Dental Restoration ◽  
Numerical Control ◽  
Test Results ◽  
Cnc Machine ◽  
Computer Aided ◽  
Cad Cam ◽  
Aided Design ◽  
Better Than

The computer-aided design/computer-aided manufacturing (CAD/CAM) fabrication technique has become one of the hottest topics in the dental field. This technology can be applied to fixed partial dentures, removable dentures, and implant prostheses. This study aimed to evaluate the feasibility of NaCaPO4-blended zirconia as a new CAD/CAM material. Eleven different proportional samples of zirconia and NaCaPO4 (xZyN) were prepared and characterized by X-ray diffractometry (XRD) and Vickers microhardness, and the milling property of these new samples was tested via a digital optical microscope. After calcination at 950 °C for 4 h, XRD results showed that the intensity of tetragonal ZrO2 gradually decreased with an increase in the content of NaCaPO4. Furthermore, with the increase in NaCaPO4 content, the sintering became more obvious, which improved the densification of the sintered body and reduced its porosity. Specimens went through milling by a computer numerical control (CNC) machine, and the marginal integrity revealed that being sintered at 1350 °C was better than being sintered at 950 °C. Moreover, 7Z3N showed better marginal fit than that of 6Z4N among thirty-six samples when sintered at 1350 °C (p < 0.05). The milling test results revealed that 7Z3N could be a new CAD/CAM material for dental restoration use in the future.

scholarly journals Production, Validation and Morphometric Analysis of a Digital Terrain Model for Lake Trichonis Using Geospatial Technologies and Hydroacoustics

2021 ◽  
Vol 10 (2) ◽  
pp. 91
Author(s):  
Triantafyllia-Maria Perivolioti ◽  
Antonios Mouratidis ◽  
Dimitrios Terzopoulos ◽  
Panagiotis Kalaitzis ◽  
Dimitrios Ampatzidis ◽  
...  
Keyword(s):  
Morphometric Analysis ◽  
Ad Hoc ◽  
Regional Scale ◽  
Digital Terrain Model ◽  
Relevant Information ◽  
Relative Difference ◽  
Systematic Observation ◽  
Qualitative And Quantitative ◽  
Terrain Model ◽  
Digital Terrain

Covering an area of approximately 97 km2 and with a maximum depth of 58 m, Lake Trichonis is the largest and one of the deepest natural lakes in Greece. As such, it constitutes an important ecosystem and freshwater reserve at the regional scale, whose qualitative and quantitative properties ought to be monitored. Depth is a crucial parameter, as it is involved in both qualitative and quantitative monitoring aspects. Thus, the availability of a bathymetric model and a reliable DTM (Digital Terrain Model) of such an inland water body is imperative for almost any systematic observation scenario or ad hoc measurement endeavor. In this context, the purpose of this study is to produce a DTM from the only official cartographic source of relevant information available (dating back approximately 70 years) and evaluate its performance against new, independent, high-accuracy hydroacoustic recordings. The validation procedure involves the use of echosoundings coupled with GPS, and is followed by the production of a bathymetric model for the assessment of the discrepancies between the DTM and the measurements, along with the relevant morphometric analysis. Both the production and validation of the DTM are conducted in a GIS environment. The results indicate substantial discrepancies between the old DTM and contemporary acoustic data. A significant overall deviation of 3.39 ± 5.26 m in absolute bottom elevation differences and 0.00 ± 7.26 m in relative difference residuals (0.00 ± 2.11 m after 2nd polynomial model corrector surface fit) of the 2019 bathymetric dataset with respect to the ~1950 lake DTM and overall morphometry appear to be associated with a combination of tectonics, subsidence and karstic phenomena in the area. These observations could prove useful for the tectonics, geodynamics and seismicity with respect to the broader Corinth Rift region, as well as for environmental management and technical interventions in and around the lake. This dictates the necessity for new, extensive bathymetric measurements in order to produce an updated DTM of Lake Trichonis, reflecting current conditions and tailored to contemporary accuracy standards and state-of-the-art research in various disciplines in and around the lake.

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