scholarly journals Diagnostics of Breakdown of Cutting Tools of Axial Cutting Head of the П110-04 Type Heading Machine

2017 ◽  
Vol 25 (2) ◽  
pp. 93-96
Author(s):  
О. Е. Shabaev ◽  
I. I. Bridun ◽  
О. К. Moroz
Keyword(s):  
Real Time ◽  
Spectral Decomposition ◽  
Cutting Tool ◽  
Cutting Tools ◽  
Rotation Frequency ◽  
Head Rotation ◽  
Real Time Mode ◽  
Cutting Head ◽  
Machine Element ◽  
Cutting Unit

Abstract The operation of a heading machine with an out-of-work cutting tool can cause essential reduction of the machine element resource. The diagnostics of the cutting tool breakdown on the longitudinal axial cutting head in the real - time mode can be implemented on the basis of the spectral decomposition of the current of the cutting engine of the cutting unit. The ratio of the coefficients of the spectral decomposition corresponding to the cutting head rotation frequency and its threefold value can be the parameter under the diagnosis.

scholarly journals Time-Variant Reliability Assessment and Its Sensitivity Analysis of Cutting Tool under Invariant Machining Condition Based on Gamma Process

2012 ◽  
Vol 2012 ◽  
pp. 1-19 ◽  
Author(s):  
Changyou Li ◽  
Yimin Zhang
Keyword(s):  
Real Time ◽  
Cutting Tool ◽  
Cutting Tools ◽  
Compensation Method ◽  
Gamma Process ◽  
Machining Error ◽  
The Real ◽  
Wear Process ◽  
Continuous State ◽  
Continuous Time Stochastic Process

The time-variant reliability and its sensitivity of cutting tools under both wear deterioration and an invariant machining condition are analyzed. The wear process is modeled by a Gamma process which is a continuous-state and continuous-time stochastic process with the independent and nonnegative increment. The time-variant reliability and its sensitivity of cutting tools under six cases are considered in this paper. For the first two cases, the compensation for the cutting tool wear is not carried out. For the last four cases, the off-line or real-time compensation method is adopted. While the off-line compensation method is used, the machining error of cutting tool is supposed to be stochastic. Whether the detection of the real-time wear is accurate or not is discussed when the real-time compensation method is adopted. The numerical examples are analyzed to demonstrate the idea of how the reliability of cutting tools under the invariant machining condition could be improved according to the methods described in this paper.

Estimation of Reliable Replacement Time of Cutting Tool in Tooling Machines Using the Energy-Based Reliability Model (ERM)

2014 ◽  
Author(s):  
Po Ting Lin ◽  
Kuan-Ting Chen
Keyword(s):  
Real Time ◽  
Cutting Tool ◽  
Cutting Tools ◽  
Experimental Results ◽  
Cutting Conditions ◽  
Dissipated Energy ◽  
Reliability Model ◽  
Real Time Monitoring ◽  
Experimental Conditions ◽  
Replacement Time

Real-time monitoring systems have been developed for tooling machine for the purpose of investigating the time-dependent cutting conditions, to detect instantaneous events, and to estimate life of cutting tools and the machine itself. An Energy-based Reliability Model (ERM) has been developed for real-time monitoring of cutting conditions. A standardized inspection process was defined and the two most sensible signals, vibrational signals and temperature increments, are collected to monitor the accumulation of dissipated energy during the tooling processes. The ERM then computes the normalized accumulative dissipated energy in replace of evaluating surface quality of workpiece at the end of each tooling process. This paper focuses on the implementation of ERM in the turning process on a lathe. The experimental results showed the dissipated energy linearly grows with respect to the amount of volume removal from the workpiece. The ERM built from the experimental results under the same condition were then utilized to estimate the turning performance under different experimental conditions. As a result, similar trends of dissipated energy versus volume removal were found. Therefore, ERM can be utilized to estimate a reliable replacement time of cutting tool in tooling machines.

scholarly journals Method of drilling process control and experimental studies of resistance forces during bits drilling with PDC cutters

2020 ◽  
Vol 245 ◽  
pp. 539-546
Author(s):  
Vyacheslav Neskromnykh ◽  
Marina Popova ◽  
A. Golovchenko ◽  
P. PETENEV ◽  
Liu Baochang
Keyword(s):  
Cutting Tool ◽  
Cutting Tools ◽  
Experimental Studies ◽  
Rotation Frequency ◽  
Rock Cutting ◽  
Rock Failure ◽  
Drilling Process ◽  
Drilling Mud ◽  
Cost Of Time ◽  
The Cost

A rational, theoretically proved and empirically verified control system is a condition for optimal management of the drilling process in compliance with the criteria for minimizing the cost of time and material resources. A new generation of rock-cutting tools using PDC cutters (polycrystalline diamante cutters), which are extremely effective when drilling wells for various purposes in medium-hard rocks, dictates the need to develop methods and criteria for optimal control of the drilling process using this tool. The paper presents an analysis of the force interaction between rock-cutting elements, face rock, and drilling mud saturated with slam, highlights the influencing factors and provides dependencies for determining the parameters of rock failure. Empirical verification of the theoretical propositions was carried out based on the data analysis from experimental bit drilling of marble with PDC cutters with a diameter of 76.2 mm, processed using the method of full factor experiment to obtain mathematical models of factors and their graphical interpretation. The method of controlling the drilling process based on the optimal ratio of the tool rotation frequency, axial weight and deepening per one turnover is considered, which allows determining the rock failure mode at the well bottom by indirect signs and choose the optimal values of the drilling mode parameters that correspond to the most optimal conditions in terms of achieving the maximum mechanical drilling speed in conjunction with the rational mode of rock-cutting tool operation. A scheme is presented that contains possible variants of the bit run mode and ways to recognize them by the ratio of the deepening per turnover and the rotation frequency of the rock-cutting tool.

scholarly journals Evaluation of Cutting-Tool Coating on the Surface Roughness and Hole Dimensional Tolerances during Drilling of Al6061-T651 Alloy

Materials ◽  
2021 ◽  
Vol 14 (7) ◽  
pp. 1783
Author(s):  
Hamza A. Al-Tameemi ◽  
Thamir Al-Dulaimi ◽  
Michael Oluwatobiloba Awe ◽  
Shubham Sharma ◽  
Danil Yurievich Pimenov ◽  
...  
Keyword(s):  
Surface Roughness ◽  
Cutting Tool ◽  
Good Practice ◽  
Cutting Tools ◽  
Statistical Design ◽  
Cutting Parameters ◽  
Statistical Design Of Experiments ◽  
Hole Quality ◽  
Coated Tools ◽  
Tool Coating

Aluminum alloys are soft and have low melting temperatures; therefore, machining them often results in cut material fusing to the cutting tool due to heat and friction, and thus lowering the hole quality. A good practice is to use coated cutting tools to overcome such issues and maintain good hole quality. Therefore, the current study investigates the effect of cutting parameters (spindle speed and feed rate) and three types of cutting-tool coating (TiN/TiAlN, TiAlN, and TiN) on the surface finish, form, and dimensional tolerances of holes drilled in Al6061-T651 alloy. The study employed statistical design of experiments and ANOVA (analysis of variance) to evaluate the contribution of each of the input parameters on the measured hole-quality outputs (surface-roughness metrics Ra and Rz, hole size, circularity, perpendicularity, and cylindricity). The highest surface roughness occurred when using TiN-coated tools. All holes in this study were oversized regardless of the tool coating or cutting parameters used. TiN tools, which have a lower coating hardness, gave lower hole circularity at the entry and higher cylindricity, while TiN/TiAlN and TiAlN seemed to be more effective in reducing hole particularity when drilling at higher spindle speeds. Finally, optical microscopes revealed that a built-up edge and adhesions were most likely to form on TiN-coated tools due to TiN’s chemical affinity and low oxidation temperature compared to the TiN/TiAlN and TiAlN coatings.

scholarly journals Remaining Useful Life Prediction of Cutting Tools Using an Inverse Gaussian Process Model

2021 ◽  
Vol 11 (11) ◽  
pp. 5011
Author(s):  
Yuanxing Huang ◽  
Zhiyuan Lu ◽  
Wei Dai ◽  
Weifang Zhang ◽  
Bin Wang
Keyword(s):  
Surface Roughness ◽  
Failure Criterion ◽  
Cutting Tool ◽  
Cutting Tools ◽  
Remaining Useful Life ◽  
Model Parameters ◽  
Inverse Gaussian ◽  
Wear Process ◽  
Useful Life ◽  
Dynamic Wear

In manufacturing, cutting tools gradually wear out during the cutting process and decrease in cutting precision. A cutting tool has to be replaced if its degradation exceeds a certain threshold, which is determined by the required cutting precision. To effectively schedule production and maintenance actions, it is vital to model the wear process of cutting tools and predict their remaining useful life (RUL). However, it is difficult to determine the RUL of cutting tools with cutting precision as a failure criterion, as cutting precision is not directly measurable. This paper proposed a RUL prediction method for a cutting tool, developed based on a degradation model, with the roughness of the cutting surface as a failure criterion. The surface roughness was linked to the wearing process of a cutting tool through a random threshold, and accounts for the impact of the dynamic working environment and variable materials of working pieces. The wear process is modeled using a random-effects inverse Gaussian (IG) process. The degradation rate is assumed to be unit-specific, considering the dynamic wear mechanism and a heterogeneous population. To adaptively update the model parameters for online RUL prediction, an expectation–maximization (EM) algorithm has been developed. The proposed method is illustrated using an example study. The experiments were performed on specimens of 7109 aluminum alloy by milling in the normalized state. The results reveal that the proposed method effectively evaluates the RUL of cutting tools according to the specified surface roughness, therefore improving cutting quality and efficiency.

Mechanism of control air photography in a real time mode

2006 ◽  
Author(s):  
Anton V. Avodnev ◽  
Vladimir M. Degtyarev
Keyword(s):  
Real Time ◽  
Real Time Mode

scholarly journals High-Bandpass Filters in Electrocardiography: Source of Error in the Interpretation of the ST Segment

2012 ◽  
Vol 2012 ◽  
pp. 1-10 ◽  
Author(s):  
F. Buendía-Fuentes ◽  
M. A. Arnau-Vives ◽  
A. Arnau-Vives ◽  
Y. Jiménez-Jiménez ◽  
J. Rueda-Soriano ◽  
...  
Keyword(s):  
Real Time ◽  
Fourier Transforms ◽  
Pass Filter ◽  
Discrete Fourier Transforms ◽  
Real Time Mode ◽  
Asymptomatic Patients ◽  
St Segment ◽  
Coronary Syndromes ◽  
Clinically Significant ◽  
High Pass

Introduction. Artifactual variations in the ST segment may lead to confusion with acute coronary syndromes. Objective. To evaluate how the technical characteristics of the recording mode may distort the ST segment. Material and Method. We made a series of electrocardiograms using different filter configurations in 45 asymptomatic patients. A spectral analysis of the electrocardiograms was made by discrete Fourier transforms, and an accurate recomposition of the ECG signal was obtained from the addition of successive harmonics. Digital high-pass filters of 0.05 and 0.5 Hz were used, and the resulting shapes were compared with the originals. Results. In 42 patients (93%) clinically significant alterations in ST segment level were detected. These changes were only seen in “real time mode” with high-pass filter of 0.5 Hz. Conclusions. Interpretation of the ST segment in “real time mode” should only be carried out using high-pass filters of 0.05 Hz.

Cutting Tool Wear and Mechanisms of Chip Formation During High-Speed Machining of Compacted Graphite Iron

2007 ◽  
Author(s):  
Niniza S. P. Dlamini ◽  
Iakovos Sigalas ◽  
Andreas Koursaris
Keyword(s):  
Tool Wear ◽  
Surface Finish ◽  
Failure Criterion ◽  
Cutting Tool ◽  
Flank Wear ◽  
Cutting Tools ◽  
Compacted Graphite Iron ◽  
Crater Wear ◽  
Compacted Graphite ◽  
Cutting Speeds

Cutting tool wear of polycrystalline cubic boron nitride (PcBN) tools was investigated in oblique turning experiments when machining compacted graphite iron at high cutting speeds, with the intention of elucidating the failure mechanisms of the cutting tools and presenting an analysis of the chip formation process. Dry finish turning experiments were conducted in a CNC lathe at cutting speeds in the range of 500–800m/min, at a feed rate of 0.05mm/rev and depth of cut of 0.2mm. Two different tool end-of-life criteria were used: a maximum flank wear scar size of 0.3mm (flank wear failure criterion) or loss of cutting edge due to rapid crater wear to a point where the cutting tool cannot machine with an acceptable surface finish (surface finish criterion). At high cutting speeds, the cutting tools failed prior to reaching the flank wear failure criterion due to rapid crater wear on the rake face of the cutting tools. Chip analysis, using SEM, revealed shear localized chips, with adiabatic shear bands produced in the primary and secondary shear zones.

Hard Nano-Crystalline Coatings for Cutting Tools

2007 ◽  
Vol 567-568 ◽  
pp. 185-188 ◽  
Author(s):  
Miroslav Piska
Keyword(s):  
High Speed ◽  
Metal Cutting ◽  
Cutting Tool ◽  
Cutting Tools ◽  
Dry Cutting ◽  
Nano Crystalline ◽  
The Right ◽  
Machining Productivity ◽  
Hard Cutting ◽  
Cutting Tool Materials

Modern trends in metal cutting, high speed/feed machining, dry cutting and hard cutting set more demanding characteristics for cutting tool materials. The exposed parts of the cutting edges must be protected against the severe loading conditions and wear. The most significant coatings methods for cutting tools are PVD and CVD/MTCVD today. The choice of the right substrate or the right protective coating in the specific machining operation can have serious impact on machining productivity and economy. In many cases the deposition of the cutting tool with a hard coating increases considerably its cutting performance and tool life. The coating protects the tool against abrasion, adhesion, diffusion, formation of comb cracks and other wear phenomena.

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