scholarly journals Identifying best parameters of particleboard bonded with dextrin-based adhesives

2020 ◽  
Vol 5 (1) ◽  
pp. 345-351
Author(s):  
Eka Mulya Alamsyah ◽  
Arif Nuryawan ◽  
Ragil Widyorini ◽  
Keyword(s):  
Mechanical Properties ◽  
Mechanical Test ◽  
Urea Formaldehyde ◽  
Physical And Mechanical Properties ◽  
Load Pressure ◽  
Physical Test ◽  
Japanese Industrial Standard ◽  
Manufacturing Parameters ◽  
Best Parameters

AbstractThe objective of this study was to evaluate the best parameters of particleboard manufacturing throughout the physical and mechanical properties’ test under Japanese Industrial Standard. Particleboard panels were manufactured from veneer waste of sengon wood (Paraserianthes moluccana) bonded with dextrin-based adhesives (DAs) and urea formaldehyde (UF) adhesives at the density target of 0.70 g/cm2 under various manufacturing parameters of adhesives composition, load pressure and pressure temperatures. The results showed that an increase in the value of physical and mechanical properties occurred on particleboards which were glued with DAs added with UF. As the addition of UF adhesive increases, the physical and mechanical properties of the particleboard also gradually increase. This confirms that a good bonding occurs when adding UF adhesives compared to using only dextrin. The particleboard manufacturing parameters demonstrated the best properties when 40% DA was mixed with 60% UF adhesives (DA–UF = 40:60 pbw; P12) for the physical test and 20% DA mixed with 80% UF (DA–UF = 20:80; P13) for the mechanical test for both particleboards under the load pressurized at 40 kgf/cm2 for 30 min at a temperature of 105°C.

scholarly journals Effect of Particle Length to the Quality Particleboard Made from Sorghum Bagasse

2018 ◽  
Vol 1 (1) ◽  
pp. 16-23
Author(s):  
Apri Heri Iswanto ◽  
Dita Sari Prabuningrum ◽  
Irawati Azhar ◽  
Supriyanto Supriyanto
Keyword(s):  
Mechanical Properties ◽  
Moisture Content ◽  
Internal Bond ◽  
Urea Formaldehyde ◽  
Physical And Mechanical Properties ◽  
Thickness Swelling ◽  
Japanese Industrial Standard ◽  
Uf Resin ◽  
Sorghum Bagasse ◽  
Particle Length

The objective of this research was to evaluate the effect of length size particle on physical and mechanical properties of particleboard. Sorghum bagasse was cut into 3, 5, and 7 cm length size. Furthermore, particles were dried until reached of4% moisture content. Amount of 10% urea-formaldehyde (UF) resin used for binding. Hot pressing process conducted in 130C temperature for 10 minutes and 30 kg cm -2 pressure. The results showed that thickness swelling (TS) and internal bond (IB) did not fulfill of requirement of Japanese Industrial Standard (JIS) A 5908 (2003). According to all parameters, 3 cm length size of particle was resulting in the best properties.

Glutardialdehyde Modified Corn Starch – Urea Formaldehyde Resin as a Binder for Particleboard Making

2015 ◽  
Vol 754-755 ◽  
pp. 89-93 ◽  
Author(s):  
M.H.M. Amini ◽  
R. Hashim ◽  
N.S. Sulaiman ◽  
S. Hiziroglu ◽  
Othman Sulaiman ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Elasticity Modulus ◽  
Corn Starch ◽  
Urea Formaldehyde ◽  
Physical And Mechanical Properties ◽  
Urea Formaldehyde Resin ◽  
Modulus Of Rupture ◽  
Formaldehyde Resin ◽  
Japanese Industrial Standard ◽  
Internal Bonding Strength

The objective of the study was to characterize and to evaluate physical and mechanical properties of experimental particleboard panels made from rubberwood (Heveabrasiliensis) using modified starch-urea formaldehyde as binder. Panels were manufactured using 13% corn starch modified with glutardialdehyde with addition of 2 % urea formaldehyde resin and tested for their physical and mechanical properties. All of the particleboards satisfied the Japanese Industrial Standard which required 2000 N/mm2, 8.0 N/mm2and 0.15 N/mm2for modulus of elasticity, modulus of rupture and internal bonding strength, respectively. The mechanical properties were comparable to those made using 15 % urea formaldehyde resin with reduction of formaldehyde fume was over 50 %.

scholarly journals Eco-Friendly, High-Density Fiberboards Bonded with Urea-Formaldehyde and Ammonium Lignosulfonate

Polymers ◽  
2021 ◽  
Vol 13 (2) ◽  
pp. 220
Author(s):  
Petar Antov ◽  
Viktor Savov ◽  
Ľuboš Krišťák ◽  
Roman Réh ◽  
George I. Mantanis
Keyword(s):  
Mechanical Properties ◽  
Bending Strength ◽  
Urea Formaldehyde ◽  
Physical And Mechanical Properties ◽  
High Density ◽  
Thickness Swelling ◽  
Formaldehyde Content ◽  
Uf Resin ◽  
Natural Wood ◽  
European Standards

The potential of producing eco-friendly, formaldehyde-free, high-density fiberboard (HDF) panels from hardwood fibers bonded with urea-formaldehyde (UF) resin and a novel ammonium lignosulfonate (ALS) is investigated in this paper. HDF panels were fabricated in the laboratory by applying a very low UF gluing factor (3%) and ALS content varying from 6% to 10% (based on the dry fibers). The physical and mechanical properties of the fiberboards, such as water absorption (WA), thickness swelling (TS), modulus of elasticity (MOE), bending strength (MOR), internal bond strength (IB), as well as formaldehyde content, were determined in accordance with the corresponding European standards. Overall, the HDF panels exhibited very satisfactory physical and mechanical properties, fully complying with the standard requirements of HDF for use in load-bearing applications in humid conditions. Markedly, the formaldehyde content of the laboratory fabricated panels was extremely low, ranging between 0.7–1.0 mg/100 g, which is, in fact, equivalent to the formaldehyde release of natural wood.

Characterization of particleboard made from oil heat-treated rubberwood particles at different mixing ratios

BioResources ◽  
2020 ◽  
Vol 15 (3) ◽  
pp. 6795-6810
Author(s):  
Nurul Fatiha Osman ◽  
Paimon Bawon ◽  
Seng Hua Lee ◽  
Pakhriazad Hassan Zaki ◽  
Syeed SaifulAzry Osman Al-Eldrus ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Oil Content ◽  
Urea Formaldehyde ◽  
Physical And Mechanical Properties ◽  
Thermal Characterization ◽  
High Dimensional ◽  
Mixing Ratios ◽  
Uf Resin ◽  
Heat Treated

Particleboard was produced by mixing oil heat-treated rubberwood particles at different ratios, with the goal of achieving high dimensional stability. Rubberwood particles were soaked in palm oil for 2 h and heat treated at 200 °C for 2 h. The treated particles were soaked in boiling water for 30 min to remove oil and were tested for chemical alteration and thermal characterization via Fourier-transform infrared spectroscopy and thermogravimetric analysis. Particleboard was fabricated by mixing treated rubberwood particles (30%, 50%, and 70%) with untreated particles (70%, 50%, and 30%, respective to previous percentages) and bonded with urea-formaldehyde (UF) resin. The results revealed that oil-heat treated particles had greater thermal stability than the untreated particles. The addition of oil heat treated particles improved the physical properties of the particleboard with no significant reduction in mechanical strength. However, this was only valid for ratios of 70% untreated to 30% treated and 50% untreated to 50% treated. When a ratio of 70% oil heat treated particles was used, both the physical and mechanical properties were reduced drastically, due to bonding interference caused by excessive oil content. Particleboard made with a ratio of 5:5 (treated to untreated) exhibited the best physical and mechanical properties.

scholarly journals KUALITAS PAPAN PARTIKEL BERDASARKAN KOMPOSISI SEKAM PADI DAN KAYU SENGON DENGAN VARIASI KADAR PEREKAT

2019 ◽  
Vol 7 (2) ◽  
Author(s):  
Dendi Prayoga ◽  
. Dirhamsyah ◽  
. Nurhaida
Keyword(s):  
Mechanical Properties ◽  
Moisture Content ◽  
Rice Husk ◽  
Raw Materials ◽  
Urea Formaldehyde ◽  
Physical And Mechanical Properties ◽  
Solid Content ◽  
Particle Board ◽  
Rice Husks ◽  
Wood Processing

This research aimed to examine the physical and mechanical properties of particle boards based on the composition of raw materials and adhesive content and know the treatment of the composition of raw materials and the best adhesive content and meet the standard JIS A 5908-2003. The research was conducted at Wood Workshop Laboratory, Wood Processing Laboratory Faculty of Forestry,Tanjungpura University and Laboratory of PT. Duta Pertiwi Nusantara Pontianak. The adhesive used is Urea Formaldehyde with 52% Solid Content. Comparison of the composition of rice husks and sengon varies namely rice husk 50%: sengon 50%, rice husk 60%: sengon 40% and rice husk 70%: sengon 30%  and variations in the levels of UF adhesives, namely 14% and 16%, with target density 0,7 gr/cm3. The particleboard was 30 cm x 30 cm x 1 cm Pressing at temperature 140oC for 8 minutes, with  pressure of 25 kg/cm2. The research results of the study of density and moisture content meet the standards JIS A 5908-2003. The best particle values of rice husk and sengon  with composition a ratio of  rice husk 50%: sengon 50% , 16% adhesive content  16%, with density value of  0,7072 gr/cm3, moisture content 9,1949 %, thick development 12,3210 %, water absorption 68,8270 %, MOE 12110,7273 kg/cm2, MOR 161,0025 kg/cm2, firmness sticky 1,9320 kg/cm2, screw holding strength 62,3124 kg.Keywords : adhesive, composition, particle board, rice husk, sengon

scholarly journals Environmentally-Friendly High-Density Polyethylene-Bonded Plywood Panels

Polymers ◽  
2019 ◽  
Vol 11 (7) ◽  
pp. 1166 ◽  
Author(s):  
Pavlo Bekhta ◽  
Ján Sedliačik
Keyword(s):  
Mechanical Properties ◽  
Hot Pressing ◽  
High Density Polyethylene ◽  
Phenol Formaldehyde ◽  
Urea Formaldehyde ◽  
Physical And Mechanical Properties ◽  
Core Layer ◽  
High Density ◽  
Pressing Pressure ◽  
Pressing Time

Thermoplastic films exhibit good potential to be used as adhesives for the production of veneer-based composites. This work presents the first effort to develop and evaluate composites based on alder veneers and high-density polyethylene (HDPE) film. The effects of hot-pressing temperature (140, 160, and 180 °C), hot-pressing pressure (0.8, 1.2, and 1.6 MPa), hot-pressing time (1, 2, 3, and 5 min), and type of adhesives on the physical and mechanical properties of alder plywood panels were investigated. The effects of these variables on the core-layer temperature during the hot pressing of multiplywood panels using various adhesives were also studied. Three types of adhesives were used: urea–formaldehyde (UF), phenol–formaldehyde (PF), and HDPE film. UF and PF adhesives were used for the comparison. The findings of this work indicate that formaldehyde-free HDPE film adhesive gave values of mechanical properties of alder plywood panels that are comparable to those obtained with traditional UF and PF adhesives, even though the adhesive dosage and pressing pressure were lower than when UF and PF adhesives were used. The obtained bonding strength values of HDPE-bonded alder plywood panels ranged from 0.74 to 2.38 MPa and met the European Standard EN 314-2 for Class 1 plywood. The optimum conditions for the bonding of HDPE plywood were 160 °C, 0.8 MPa, and 3 min.

scholarly journals Physical and Mechanical Properties of Binderless Particleboard Made from Steam-Pretreated Oil Palm Trunk Particles

2019 ◽  
Vol 3 (2) ◽  
pp. 46 ◽  
Author(s):  
Jia Geng Boon ◽  
Rokiah Hashim ◽  
Mohammed Danish ◽  
Wan Noor Aidawati Wan Nadhari
Keyword(s):  
Mechanical Properties ◽  
Oil Palm ◽  
Chemical Constituents ◽  
Starch Content ◽  
Urea Formaldehyde ◽  
Health And Safety ◽  
Physical And Mechanical Properties ◽  
Steam Pretreatment ◽  
Formaldehyde Resin ◽  
Oil Palm Trunk

Formaldehyde emissions from conventional particleboards raise issues of health and safety. One of the potential solutions is binderless particleboards made without using synthetic adhesives. However, the physical and mechanical properties of untreated binderless particleboards are relatively poor compared to conventional particleboards. This research aims to reveal the potential of using steam pretreatment to improve binderless particleboard properties made from oil palm trunk. The oil palm trunk particles were treated with steam pretreatment for different durations of time (20, 40, 60 min). The chemical constituents of the treated and untreated particles were evaluated. The binderless particleboards were made from treated and untreated particles. In addition, panels using untreated oil palm trunk particles with 10% urea–formaldehyde resin were made and used as a comparison. The boards were evaluated according to European Standards. The results indicated that the hemicellulose and starch content gradually reduced with the progression of steam pretreatment. The physical and mechanical properties were improved by increasing steam pretreatment duration. The steam pretreatment was able to improve the properties of binderless particleboards made from oil palm trunk. However, the performance of steam-pretreated binderless particleboard in this study is not compatible with the particleboards made using 10% urea–formaldehyde.

Formation and properties of nanocomposites made up from solid aspen wood, melamine-urea-formaldehyde, and clay

Holzforschung ◽  
2007 ◽  
Vol 61 (2) ◽  
pp. 148-154 ◽  
Author(s):  
Xiaolin Cai ◽  
Bernard Riedl ◽  
S.Y. Zhang ◽  
Hui Wan
Keyword(s):  
Mechanical Properties ◽  
Ball Mill ◽  
Urea Formaldehyde ◽  
Surface Hardness ◽  
Physical And Mechanical Properties ◽  
Water Soluble ◽  
Aspen Wood ◽  
Wood Polymer ◽  
Density Surface

Abstract Wood polymer nanocomposites were prepared from solid aspen wood, water-soluble melamine-urea-formaldehyde (MUF) resin, and silicate nanoclays. The nanofillers were ground with a ball-mill before being mixed with the MUF resin and impregnated into the wood. The water-soluble prepolymer was mixed with the nanoclays at a mixing speed of 3050 rpm for 20 min to form impregnation solutions. Wood was impregnated with resin, which polymerized in situ under certain conditions. The physical and mechanical properties of the composite and the effect of ball-milling treatment of nanofillers on these properties were investigated. Significant improvements in physical and mechanical properties, such as density, surface hardness, and modulus of elasticity, were obtained for specimens impregnated with MUF resin and nanoclay-MUF resin mixtures. Ball-mill treatment favors dispersion of the nanofillers into the wood, but also appears to interfere with particle-resin adhesion.

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