scholarly journals Preparation of thermoplastic polyurethane-based biocomposites through injection molding: Effect of the filler type and content

BioResources ◽  
2020 ◽  
Vol 15 (3) ◽  
pp. 5749-5763
Author(s):  
Fatih Mengeloğlu ◽  
Vedat Çavuş
Keyword(s):  
Mechanical Properties ◽  
Injection Molding ◽  
Abrasion Resistance ◽  
Thermoplastic Polyurethane ◽  
Filler Loading ◽  
Scanning Electron Micrographs ◽  
Molding Process ◽  
Electron Microscopy Analysis ◽  
Lignocellulosic Filler ◽  
Scanning Electron

The effects of lignocellulosic filler type and filler loading levels were investigated relative to selected properties of thermoplastic polyurethane (TPU)-based composites. Teak wood (TK), rice husks (RH), and microcrystalline cellulose (MCC) were used as lignocellulosic fillers at 15 wt% and 30 wt% filler loading levels. Test specimens were manufactured using both extrusion and injection molding, except for abrasion resistance samples that were manufactured using a compression molding process. Density, tensile, flexural, and impact properties, and hardness and abrasion resistance values, of the specimens were determined. The composites’ morphology was studied using scanning electron microscopy analysis; results showed all filler types and filler loading levels were affected by the TPU’s density and mechanical properties. The TPU composites were successfully produced using TK, RH, and MCC as lignocellulosic fillers. Regardless of filler type, addition of 15% filler to TPU yielded excellent mechanical properties. With 30% MCC filler, composite properties increased due to their higher surface area, while properties of TK- and RH-containing specimens were, at 30%, reduced. There was a proportional correlation between hardness and modulus, with both increasing with a rising filler loading level. Abrasion resistance of TPU decreased with the presence of filler. Regardless of filler type, abrasion resistance continued to drop at higher filler loading levels. Scanning electron micrographs showed better MCC distribution in the TPU matrix.

The Effect of Heat Treatment on Mechanical Properties of Car Interior Fabric Used for Injection Molding

2012 ◽  
Vol 532-533 ◽  
pp. 234-237
Author(s):  
Wei Lai Chen ◽  
Ding Hong Yi ◽  
Jian Fu Zhang
Keyword(s):  
Mechanical Properties ◽  
Heat Treatment ◽  
High Temperature ◽  
Injection Molding ◽  
High Temperatures ◽  
Material Properties ◽  
Injection Molding Process ◽  
Molding Process ◽  
Composite Fabrics

The purpose of this paper is to study the effect of high temperature in injection molding process on mechanical properties of the warp-knitted and nonwoven composite fabrics (WNC)used in car interior. Tensile, tearing and peeling properties of WNC fabrics were tested after heat treatment under120, 140,160,180°C respectively. It was found that, after 140°C heat treatment, the breaking and tearing value of these WNC fabrics are lower than others. The results of this study show that this phenomenon is due to the material properties of fabrics. These high temperatures have no much effect on peeling properties of these WNC fabrics. It is concluded that in order to preserve the mechanical properties of these WNC fabrics, the temperature near 140°C should be avoided possibly during injection molding process.

Characterization and Utilization of Coconut Fibers of the Caribbean

2014 ◽  
Vol 1611 ◽  
pp. 95-104 ◽  
Author(s):  
Nadira Mathura ◽  
Duncan Cree ◽  
Ryan P. Mulligan
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
Electron Micrographs ◽  
Saline Water ◽  
Gauge Length ◽  
Scanning Electron Micrographs ◽  
Coir Fiber ◽  
Coir Fibers ◽  
The Caribbean ◽  
Scanning Electron

ABSTRACTIn many tropical countries coconut (coir) fiber production is a major source of income for rural communities. The Caribbean has an abundance of coconuts but research into utilizing its by-products is limited. Environmentally friendly coir fibers are natural polymers generally discarded as waste material in this region. Research has shown that coir fiber from other parts of the world has successfully been recycled. This paper therefore investigates the mechanical properties of Caribbean coir fiber for potential applications in civil engineering.Approximately four hundred fibers were randomly taken from a coir fiber stack and subjected to retting in both distilled and saline water media. The mechanical properties of both the retted and unretted coir fibers were evaluated at weekly increments for a period of 3 months. Tensile strength test, x-ray diffraction analysis and scanning electron micrographs were used to assess trends and relationships between fiber gauge lengths, diameter, tensile strength and Young’s modulus. Diameters ranged between 0.11 mm-0.46 mm, while fiber samples were no longer than 250 mm in length. The tensile strength and strain at break decreased as the gauge length increased for both unretted and retted fibers. The opposite occurred for the relationship between the gauge length and Young’s modulus. Additionally, the tensile strength and modulus decreased as the fiber diameter increased. Neither distilled nor saline water improved the coir fiber’s crystalline index. Scanning electron micrographs qualitatively assessed fiber surfaces and captured necking and microfibril degradation at the fractured ends.The analysis revealed that the tensile strength, modulus, strain at break and crystallinity properties of the Caribbean coir fibers were comparable to commercially available coir fiber which are currently being used in many building applications.

Preparation and Characterization of Polycaprolactone / Graphene / Zinc Oxide Composites

2021 ◽  
Vol 877 ◽  
pp. 21-26
Author(s):  
Shuai Yuan ◽  
Lin Yuan ◽  
Chen Gao ◽  
Xue Fei Hu ◽  
Chin San Wu ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Zinc Oxide ◽  
Soil Test ◽  
Scanning Electron Micrographs ◽  
Biodegradation Rate ◽  
Biodegradable Composite ◽  
Buried Soil ◽  
Oxide Composites ◽  
Scanning Electron

Biodegradable composite from polycaprolactone (PCL) and Graphene/zinc oxide (Graphene/ZnO) is studied. The Graphene/ZnO content is at 0.5%, 1.5% in PCL. Neat PCL and composites were characterized by microstructure, mechanical properties and thermal properties. Scanning electron micrographs show that the additive has agglomerated in PCL/Graphene/ZnO. Agglomeration of the filler results in reduced tensile properties of the composite. The result from XRD indicates Graphene/ZnO can improve the crystallinity of PCL. According to the results of buried soil test and analysis, Graphene/ZnO can reduce the biodegradation rate of PCL and make the material more durable. This new biodegradable composite material can be used as a new environmentally friendly material.

Tribology study of hydroxyapatite (HAp) scaffold blended single based binder via rheology and mechanical properties

2017 ◽  
Vol 69 (3) ◽  
pp. 414-419
Author(s):  
Mimi Azlina Abu Bakar ◽  
Siti Norazlini Abd Aziz ◽  
Muhammad Hussain Ismail
Keyword(s):  
Mechanical Properties ◽  
Injection Molding ◽  
Palm Stearin ◽  
Polymeric Materials ◽  
High Energy ◽  
Single Step ◽  
Injection Molding Process ◽  
Plastic Behavior ◽  
Molding Process ◽  
Content Type

Purpose This paper aims to investigate the vital characteristic of an innovative ceramic injection molding (CIM) process for orthopedic application with controlled porosity and improved tribological and mechanical properties which were affected by complex tribological interactions, whether lubricated like hip implants and other artificial prostheses. The main objective is to maximize the usage of palm stearin as a single based binder as the function of flow properties during injection molding process. Design/methodology/approach The binder used in this present study consists of 100 per cent palm stearin manufactured by Kempas Oil Sdn Bhd and supplied by Vistec Technology Sdn Bhd. The feedstock was prepared by using a Z-blade mixer (Thermo Haake Rheomix OS) and Brabender mixer model R2400. The feedstock prepared was injection molded using a manually operated vertical benchtop machine with an average pressure of about 5-7 bars. The firing step included the temporary holds at intermediate temperatures to burn out organic binders. At this stage, the green molded specimen was de-bound using a single-step wick-debinding method. Findings The maximum content of ceramic material is applied to investigate the efficiencies of net formulation that can be achieved by ceramic materials. The longer the viscosity will change with shear rate, the higher the value of n obtained instead. From the slope of the curves obtained in Figure 3, the value of n for the feedstock was determined to be less than 1, which indicates a pseudoplastic behavior and suitability for the molding process. Moreover, high shear sensitivity is important in producing complex and intrinsic specimens which are leading products in the CIM industry. Originality/value The feedstock containing HAp powder and palm stearin binder was successfully prepared at very low temperature of 70°C, which promoting a required pseudo-plastic behavior during rheological test. The single binder palm stearin should be optimized in other research works carried out, as palm stearin is most preferred compared to other polymeric materials that provided high energy consumption when subjected to the sintering process. Besides the binder is widely available in Malaysia, low cost and harmless effect during debinding process.

Manufacturing and High Temperature Mechanical Properties of Inconel 713C by Using Metal Injection Molding

2012 ◽  
Vol 602-604 ◽  
pp. 627-630 ◽  
Author(s):  
Kyu Sik Kim ◽  
Kee Ahn Lee ◽  
Jong Ha Kim ◽  
Si Woo Park ◽  
Kyu Sang Cho
Keyword(s):  
Mechanical Properties ◽  
High Temperature ◽  
Injection Molding ◽  
Room Temperature ◽  
Tensile Tests ◽  
Metal Injection Molding ◽  
Injection Molding Process ◽  
Molding Process ◽  
High Temperature Mechanical Properties ◽  
Inconel 713C

Inconel 713C alloy was tried to manufacture by using MIM(Metal Injection Molding) process. The high-temperature mechanical properties of MIMed Inconel 713C were also investigated. Processing defects such as pores and binders could be observed near the surface. Tensile tests were conducted from room temperature to 900°C. The result of tensile tests showed that this alloy had similar or somewhat higher strengths (YS: 734 MPa, UTS: 968 MPa, elongation: 7.16 % at room temperature) from RT to 700°C than those of conventional Inconel 713C alloys. Above 800°C, however, ultimate tensile strength decreased rapidly with increasing temperature (lower than casted Inconel 713C). Based on the observation of fractography, initial crack was found to have started near the surface defects and propagated rapidly. The superior mechanical properties of MIMed Inconel 713C could be obtained by optimizing the MIM process parameters.

Morphology, Thermal, Dynamic Mechanical and Mechanical Properties of Long Glass Fiber Reinforced Thermoplastic Polyurethane Elastomers and Polyvinyl Chloride Composites

2014 ◽  
Vol 941-944 ◽  
pp. 266-274 ◽  
Author(s):  
Kai Zhou Zhang ◽  
Qiang Guo ◽  
Bang Sheng You
Keyword(s):  
Electron Microscopy ◽  
Mechanical Properties ◽  
Scanning Electron Microscopy ◽  
Heat Resistance ◽  
Glass Fiber ◽  
Thermoplastic Polyurethane ◽  
Dynamic Mechanical ◽  
Long Glass Fiber ◽  
Master Batch ◽  
Scanning Electron

Thermoplastic polyurethane elastomer (TPU) and long glass fiber (LGF) were used to prepare LGF/TPU master batch for increasing the mechanical properties and heat resistance of PVC. It turned out that addition of LGF/TPU contributed to improvement in toughness of PVC but the heat resistance of PVC didn’t increase very evidently. The heat resistance and morphology were observed by vicat test and scanning electron microscopy, respectively. The scanning electron microscopy (SEM) proved that incorporation of LGF/TPU into PVC changed the morphology of the composites and correlated well with the mechanical properties. Dynamic mechanical analysis (DMA) showed that both the glass transition temperature and the storage modulus of PVC increased with the addition of LGF/TPU master batch; the presence of a single Tg indicated that each component of composites was miscible. In this study, the combination properties of the composites with 24wt% LGF was the best proportion in the range of 0-30 phr LGF, because it had the best mechanical properties and heat resistance.

Process comparison on the microstructure and mechanical properties of fiber-reinforced polyphenylene sulfide using MuCell technology

2018 ◽  
Vol 37 (15) ◽  
pp. 1020-1034 ◽  
Author(s):  
Christoph Lohr ◽  
Björn Beck ◽  
Frank Henning ◽  
Kay André Weidenmann ◽  
Peter Elsner
Keyword(s):  
Mechanical Properties ◽  
High Pressure ◽  
Injection Molding ◽  
Fiber Orientation ◽  
Polyphenylene Sulfide ◽  
Injection Molding Process ◽  
Fiber Reinforced ◽  
Molding Process ◽  
Glass Fiber Reinforced ◽  
Foam Injection Molding

The MuCell process is a special injection molding process which utilizes supercritical gas (nitrogen) to create integral foam sandwiches. The advantages are lower weight, higher specific properties and shorter cycle times. In this study, a series of glass fiber-reinforced polyphenylene sulfide foam blanks are manufactured using the MuCell injection molding process. The different variations of the process (low-pressure also known as structural foam injection molding) and high-pressure foam injection molding (also known as “core back expansion,” “breathing mold,” “precision opening,” decompression molding) are used. The sandwich structure and mechanical properties (tensile strength, bending strength, and impact behavior) of the microcellular and glass fiber-reinforced polyphenylene sulfide foams are systematically investigated and compared to compact material. The results showed that the injection parameters (injection speed, foaming mechanism) played an important role in the relative density of microcellular polyphenylene sulfide foams and the mechanical properties. It could be shown that the specific tensile strength decreased while increasing the degree of foaming which can be explained by the increased number of cells and the resulting cell size. This leads to stress peaks which lower the mechanical properties. The Charpy impact strength shows a significant dependence on the fiber orientation. The specific bending modulus of the high-pressure foaming process, however, surpasses the values of the other two processes showing the potential of this manufacturing variation especially with regard to bending loads. Furthermore, a high dependence of the mechanical properties on the fiber orientation of the tested specimens can be found.

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