scholarly journals Wood-based boards mechanical properties and their effects on the cutting process during shredding

BioResources ◽  
2021 ◽  
Vol 16 (4) ◽  
pp. 8006-8021
Author(s):  
M. Kukla ◽  
Ł. Warguła

In order to design effective shredding machines dedicated to shredding wood-based waste, information about the mechanical properties of materials subjected to shredding is necessary. A number of mechanical properties of particleboard, oriented strand boards, and medium-density fibreboards in the aspect of shredding process have been experimentally determined in the article. The influence of material type, blade geometries, and cutting depth on cutting force and elasticity coefficient were analysed. Blade geometries reflect different phases of rotation of the cylindrical wood chipper’s knife. It has been shown that a knife with the most favourable geometry is characterized by the lowest values of the stiffness coefficient for each of the materials. This is the geometry of the cylindrical wood chipper’s knife exactly halfway into the cutting process. By contrast, the least favourable geometry is characterized by a knife corresponding to the beginning of the cutting process. Among the tested materials, the medium density board requires the most energy to change its structure, and the laminated particleboard requires the least. The presented results can be a set of input data necessary to model the work required to implement the cutting process, but also enable validation of existing cutting models.

2014 ◽  
Vol 536-537 ◽  
pp. 1431-1434 ◽  
Author(s):  
Ying Zhu ◽  
Yin Cheng Zhang ◽  
Shun He Qi ◽  
Zhi Xiang

Based on the molecular dynamics (MD) theory, in this article, we made a simulation study on titanium nanometric cutting process at different cutting depths, and analyzed the changes of the cutting depth to the effects on the work piece morphology, system potential energy, cutting force and work piece temperature in this titanium nanometric cutting process. The results show that with the increase of the cutting depth, system potential energy, cutting force and work piece temperature will increase correspondingly while the surface quality of machined work piece will decrease.


2012 ◽  
Vol 516 ◽  
pp. 13-18 ◽  
Author(s):  
Ming Jun Chen ◽  
Gao Bo Xiao ◽  
Dan Li ◽  
Chun Ya Wu

The hierarchical approach of multi-scale modelling was adopted to study the nanometric cutting process of calcium fluoride. Then fly cutting experiments of CaF2 were performed to analyze the influence of cutting speed upon the surface roughness of CaF2. The results of FEM simulations show that larger negative rake angle and larger cutting edge radius lead to lower tensile stress in the cutting region. Tangential cutting force will first increase with an increase of negative rake angle and cutting edge radius, and then start to decrease with them. The tensile stress in the cutting region will increase with cutting depth at first, and then become stable when it reaches a certain extent. The specific cutting force increases rapidly with decrease of cutting depth, showing an obvious size effect. Within the range of cutting speeds adopted in the simulations, cutting speed has little influence on the tensile stress in the cutting region. And the results of fly cutting experiments show that cutting speed has little influence on the surface roughness of a machined surface under the cutting speeds adopted. This verifies the validity of the simulation result to some extent.


2010 ◽  
Vol 43 ◽  
pp. 499-504 ◽  
Author(s):  
Hua Li ◽  
Zi Yang Cao

In this paper,the mechanical properties of the elliptic ultrasonic vibratioon cutting were proposed systemiticaly through thoretical analysis,the model of the average cutting force in the elliptic ultrasonic vibration cutting process was established. The performance of the the properties to the machining acurracy and the surface roughness was studied through experiment.


2020 ◽  
Vol 2020 ◽  
pp. 1-13
Author(s):  
Bole Ma ◽  
Yongsheng Ren

A nonlinear dynamic analysis of the cutting process of a nonextensible composite cutting bar is presented. The cutting bar is simplified as a cantilever with plane bending. The nonlinearity is mainly originated from the nonextensible assumption, and the material of cutting bar is assumed to be viscoelastic composite, which is described by the Kelvin–Voigt equation. The motion equation of nonlinear chatter of the cutting system is derived based on the Hamilton principle. The partial differential equation of motion is discretized using the Galerkin method to obtain a 1-dof nonlinear ordinary differential equation in a generalized coordinate system. The steady forced response of the cutting system under periodically varying cutting force is approximately solved by the multiscale method. Meanwhile, the effects of parameters such as the geometry of the cutting bar (including length and diameter), damping, the cutting coefficient, the cutting depth, the number of the cutting teeth, the amplitude of the cutting force, and the ply angle on nonlinear lobes and primary resonance curves during the cutting process are investigated using numerical calculations. The results demonstrate that the critical cutting depth is inversely proportional to the aspect ratio of the cutting bar and the cutting force coefficient. Meanwhile, the chatter stability in the milling process can be significantly enhanced by increasing the structural damping. The peak of the primary resonance curve is bent toward the right side. Due to the cubic nonlinearity in the cutting system, primary resonance curves show the characteristics of typical Duffing’s vibrator with hard spring, and jump and multivalue regions appear.


2020 ◽  
pp. 58-63
Author(s):  
M.A. Druzhinin ◽  
◽  
G.V. Okromelidze ◽  
O.V. Garshina ◽  
I.A. Kudimov ◽  
...  

Author(s):  
S.V. Povorov ◽  
D.V. Egorov ◽  
D.S. Volgin

The change in cutting force in the cutting process of roll-formed section in shaped dies-knife guillotine is studied. It is established that to calculate the cutting force in shaped guillotine, one can use formulas to determine the cutting force of sheet blank on conventional straight knives guillotine.


2014 ◽  
Vol 658 ◽  
pp. 167-172 ◽  
Author(s):  
Liviu Andrusca ◽  
Viorel Goanta ◽  
Paul Doru Barsanescu

Testing cruciform specimens subjected to biaxial tension is one of the most widely used experimental techniques and more accurate at this time to determine the mechanical properties of materials and to verify the failure theories. This type of experiment allows the continuous monitoring of behavior of materials from the beginning of deformation until fracture under different ratios of forces and directions of the deformation, which transforms it into a very versatile testing method. We have varied the number of parameters and their values in order to achieve a uniform distribution of biaxial state of stresses and strains in the area tested. In theory, any material can be tested by stretching a biaxial cruciform specimen, but must be investigated in what way the shape of the specimen influence the data obtained. In this paper are presented the requirements that must be fulfilled by the samples used for tensile / compression biaxial tests and the design of cruciform specimens through FEA that meet these demands.


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