Mechanical Properties of Oxides Formed by Anaerobic Corrosion of Steel

2000 ◽  
Vol 663 ◽  
Author(s):  
N.R. Smart ◽  
A.E. Bond ◽  
J.A.A. Crossley ◽  
P.C. Lovegrove ◽  
L. Werme

ABSTRACTIn Sweden, it is proposed that spent nuclear fuel should be encapsulated in sealed cylindrical canisters for disposal in a geologic repository. The canisters would consist of a thick ferrous inner container and a copper overpack. If mechanical failure of the copper overpack occurred, allowing water to enter, there would be a build up of ferrous corrosion product, which could induce stresses in the outer copper canister. This paper describes an apparatus, the ‘stress cell’, which was designed to measure the expansion caused by the anaerobic corrosion of steel under compressive loads. The apparatus consisted of a stack of steel and copper discs, which were immersed in simulated anoxic groundwater. A system of levers amplified the change in height of the stack, and the displacement was measured using sensitive transducers. Three cells were set up; two contained alternate mild steel and copper discs, and the third, a control cell, consisted of alternate stainless steel and copper discs. A slight contraction of the control cell was observed but no expansion was measured in the mild steel - copper cells.In parallel, coupons of mild steel and cast iron were corroded in anoxic, artificial groundwater at 50°C and 80°C for several months. The coupons were examined by atomic force microscopy (AFM) to determine the mechanical properties and the structure of the corrosion product films, and X-ray photoelectron spectroscopy (XPS) to identify the chemical composition of the film.

2003 ◽  
Vol 807 ◽  
Author(s):  
Nicholas R. Smart ◽  
Andrew P. Rance ◽  
Lars O. Werme

ABSTRACTIn Sweden, spent nuclear fuel will be encapsulated in sealed cylindrical canisters, consisting of a ferrous insert and a copper outer container, for disposal in a geologic repository. Ferrous support structures will also be used in the repository, which will be backfilled with bentonite clay. Once any residual oxygen has been consumed, any ferrous material exposed to anoxic groundwater will undergo anaerobic corrosion, liberating hydrogen, forming a magnetite film, and releasing iron ions into the surrounding matrix. In order to characterise these processes the rate of hydrogen generation of steel in bentonite was measured using a barometric gas cell technique. The initial corrosion rates were found to be higher than measured previously in comparable aqueous solutions, but the long-term corrosion rates were similar. Analysis of the bentonite matrix showed that iron produced by corrosion had penetrated into the bentonite matrix, suggesting that ferrous ion exchange had occurred.


2003 ◽  
Vol 807 ◽  
Author(s):  
Nicholas R. Smart ◽  
Rachel Adams ◽  
Lars Werme

ABSTRACTIn Sweden, spent nuclear fuel will be encapsulated in sealed cylindrical canisters, consisting of a cast iron insert and a copper outer container. The canisters will be placed in a deep geologic repository and surrounded by bentonite. If a breach of the outer copper container were to occur the cast iron insert would undergo anaerobic corrosion, forming a magnetite film whose volume would be greater than that of the base metal. In principle there is a possibility that accumulation of iron corrosion product could cause expansion of the copper canister. Anaerobic corrosion rates are very slow, so in the work described in this paper reference was made to analogous archaeological materials that had been corroding for long periods in natural anoxic aqueous environments. This paper describes a number of archaeological artefacts containing iron and copper corroding in constrained geometries in anoxic natural waters. No evidence has been obtained which would suggest that severe damage is likely to occur to waste canisters as a result of expansive corrosion of cast iron under repository conditions.


2013 ◽  
Vol 569-570 ◽  
pp. 1124-1131 ◽  
Author(s):  
Ross O’Donovan ◽  
Brian D. O’Rourke ◽  
Kieran D. Ruane ◽  
John Justin Murphy

Anaerobic corrosion of steel reinforcement is rarely reported and limited literature is available on the subject. Corrosion of steel is an electrochemical process requiring a supply of oxygen in the presence of moisture. Steel corrosion product usually occupies a much larger volume than the un-corroded steel resulting in cracked or spalled concrete. If the supply of oxygen is restricted, black rust may be formed by the process of anaerobic corrosion. Black rust is not expansive, which makes it particularly difficult to detect in reinforced concrete. This paper presents a case study of anaerobic corrosion in the Mizen Bridge, together with an in-depth review of anaerobic corrosion of reinforcement in concrete, outlining black rust formation, characteristics and detection methods.


2000 ◽  
Vol 663 ◽  
Author(s):  
N.R. Smart ◽  
P.A.H. Fennell ◽  
R. Peat ◽  
K. Spahiu ◽  
L. Werme

ABSTRACTIn Sweden, it is proposed that spent fuel should be encapsulated in sealed cylindrical canisters for disposal in a geologic repository. The canisters would consist of a thick ferrous inner container and a copper overpack. If mechanical failure of the copper overpack occurred, allowing water to enter, the ferrous inner container would corrode anaerobically and liberate hydrogen. The rate of hydrogen generation due to the anaerobic corrosion of steel in anoxic groundwater has been measured using barometric cells. The aim of the work presented in this paper was to measure the redox potential, Eh and pH in the presence of anaerobically corroding steel, in a barometric cell. Two specially designed barometric cells were constructed. They were equipped with a silver chloride or calomel reference electrode, a gold Eh electrode, a glass electrode, and a steel electrode. The electrodes were allowed to stabilize in anoxic artificial groundwater and then a mass of pickled steel wire was introduced into the test cell. As the wires were added, the redox potential rapidly became more negative due to the rapid consumption of the residual oxygen. The corrosion potential of the steel was stable and a slow drift in pH was observed. The results are compared with the results of geochemical modelling. Extension of the work to investigate the electrochemical parameters in the presence of dissolved uranium species is discussed.


2021 ◽  
pp. 002199832199945
Author(s):  
Jong H Eun ◽  
Bo K Choi ◽  
Sun M Sung ◽  
Min S Kim ◽  
Joon S Lee

In this study, carbon/epoxy composites were manufactured by coating with a polyamide at different weight percentages (5 wt.%, 10 wt.%, 15 wt.%, and 20 wt.%) to improve their impact resistance and fracture toughness. The chemical reaction between the polyamide and epoxy resin were examined by fourier transform infrared spectroscopy, differential scanning calorimetry and X-ray photoelectron spectroscopy. The mechanical properties and fracture toughness of the carbon/epoxy composites were analyzed. The mechanical properties of the carbon/epoxy composites, such as transverse flexural tests, longitudinal flexural tests, and impact tests, were investigated. After the impact tests, an ultrasonic C-scan was performed to reveal the internal damage area. The interlaminar fracture toughness of the carbon/epoxy composites was measured using a mode I test. The critical energy release rates were increased by 77% compared to the virgin carbon/epoxy composites. The surface morphology of the fractured surface was observed. The toughening mechanism of the carbon/epoxy composites was suggested based on the confirmed experimental data.


2003 ◽  
Vol 60 (3/4) ◽  
pp. 241-269 ◽  
Author(s):  
H. Echsler ◽  
S. Ito ◽  
M. Schütze

Author(s):  
M. Shunmugasundaram ◽  
A. Praveenkumar ◽  
L. Ponraj Sankar ◽  
S. Sivasankar

Mechanical properties of materials are enhanced by different methods to increase the usage of the materials. In this research spray pyrolysis method is employed to increase the mechanical characteristics of three different materials. The tin oxide is chosen as coated material and aluminium, brass, mild steel are selected as substrate materials. The 500nm thin film is developed over the substrate materials by spray pyrolysis. The substrate temperature are chosen as 300? C for aluminium, 400? C for brass and mildsteel. Nozzle to substrate distance is 0.4 m, substrate temperature is 300? C for aluminium and 400? C for solution concentration as 0.2 mole and solution flow rate is 1ml/min are selected for constant deposition parameters. The hardness and tensile strength result clearly shows that strength is increased by adding the coating over the surface. The material is heated above crystallization temperature and SnO2 increases the tensile and hardness strength of the materials. The triangular metrological microscope is used to examine the microstructure of non coated and coated substrate materials. The microstructural analysis is showed that the uncoated surface of the substrate material is full of rough and pores. And displays that the tin oxide coated surface of the substrates after the initial deposition disclosed a surface with a agglomeration of tin oxide in homogeneous and uniform than the uncoated substrates.


2021 ◽  
Vol 21 (8) ◽  
pp. 4444-4449
Author(s):  
Bongjin Chung ◽  
Shin Sungchul ◽  
Jaeho Shim ◽  
Seongwoo Ryu

Epoxy adhesive was analyzed under long term thermal aging and mechanical properties and chemical degradation were observed by X-ray photoelectron spectroscopy (XPS). Long term thermal exposure of epoxy causes a noticeable reduction in adhesive properties. We developed a predictive model of temperature and time dependent aging. The temperature dependent aging behavior of epoxy adhesive shows good agreement with conventional Arrhenius equations. Using XPS analysis, we also discovered a correlation between chemical degradation and the adhesive properties. Decay of C–C bonding ratio induced chain-scission of epoxy adhesive; increase of total numbers of C–O and C═O induced oxidation of epoxy adhesive during thermal exposure.


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