scholarly journals Regularities of metal flow and defects transformation during rolling in roughing stands of a universal rail and structural mill

2021 ◽  
Vol 64 (10) ◽  
pp. 712-720
Author(s):  
A. A. Umanskii ◽  
A. B. Yur'ev ◽  
L. V. Dumova

Experimental studies carried out in the conditions of a laboratory rolling mill have determined the regularities of the processes of metal flow and roll-out defects of billets during deformation in roughing stands of a universal rail and structural mill. In relation to the box size and gauges types "lying trapeze" and "trapeze", we have determined a significant irregularity of drawing coefficients of the surface layers by roll length and width, as well as the irregularity of drawing in the cross-section of the roll during rolling. It is shown that during deformation the surface zones adjacent to the ends of the roll are subjected to the greatest drawing, and dependence of irregularity of the drawing coefficients over the cross-section of the roll on the shape of the deformation zone has a distinct power-law character. We have established a significant effect of the drawing coefficient, as well as the location and spatial orientation of the billet defects, while the geometric dimensions of the defects don't have such influence on their roll-out coefficients. According to the obtained data, the defects located on the rolling edges are rolled out most intensively both in depth and width, and the transverse defects are rolled out the least intensively. At the same time, the rollability of any defects increases with the growth of drawing coefficient. It is determined that near the side edges of the roll there is an increase in the width (disclosure) of transverse and inclined defects relative to the rolling axis, as well as the disclosure of defects occurs at the end sections of the roll in relation to longitudinal defects. For internal defects, it was found that, similar to surface defects, an increase in the drawing coefficient during rolling contributes to an increase in their roll-out, while the rollout coefficient of internal defects in absolute value is significantly lower than this indicator for surface defects. It was determined that the minimum roll-out coefficient of internal defects occurs when they are located in the core of the sample, while the roll-out coefficient of such defects increases linearly when moving towards the roll surface. The influence of the location, spatial orientation, and drawing coefficient on the rollability of surface and internal defects is generalized in the form of regression equations. It makes it possible to use them in practice to predict the quality of finished rolled metal when changing rolling modes.

The work of multilayer glass structures for central and eccentric compression and bending are considered. The substantiation of the chosen research topic is made. The description and features of laminated glass for the structures investigated, their characteristics are presented. The analysis of the results obtained when testing for compression, compression with bending, simple bending of models of columns, beams, samples of laminated glass was made. Overview of the types and nature of destruction of the models are presented, diagrams of material operation are constructed, average values of the resistance of the cross-sections of samples are obtained, the table of destructive loads is generated. The need for development of a set of rules and guidelines for the design of glass structures, including laminated glass, for bearing elements, as well as standards for testing, rules for assessing the strength, stiffness, crack resistance and methods for determining the strength of control samples is emphasized. It is established that the strength properties of glass depend on the type of applied load and vary widely, and significantly lower than the corresponding normative values of the strength of heat-strengthened glass. The effect of the connecting polymeric material and manufacturing technology of laminated glass on the strength of the structure is also shown. The experimental values of the elastic modulus are different in different directions of the cross section and in the direction perpendicular to the glass layers are two times less than along the glass layers.


Author(s):  
Vicente Albero ◽  
Ana Espinós ◽  
Enrique Serra ◽  
Manuel L. Romero ◽  
Antonio Hospitaler

Steel-concrete composite beams embedded in floors (slim-floors) offer various advantages such as the floor thickness reduction or the ease of installation of under-floor technical equipment. However, this typology presents important differences in terms of thermal behaviour, as compared to other composite beams, when exposed to elevated temperatures. These differences are due to their special configuration, being totally contained within the concrete floor depth. Moreover, the current European fire design code for composite steel-concrete structures (EN 1994-1-2) does not provide any simplified thermal model to evaluate the temperature evolution of each slim-floor part during a fire. Additionally, only a few experimental studies can be found which may help understand the thermal behaviour of these composite beams. This paper presents an experimental investigation on the thermal behaviour of slim-floor beams. Electrical radiative panels were used in the test setup to produce the thermal heating. The thermal gap between the lower flange of the steel profile and the bottom steel plate was studied, being found to be one of the most influential elements over the cross-section temperature gradient. The experimental campaign was developed by varying the cross-section configuration in order to evaluate the influence of this parameter over the slim-floor thermal behavior. Finally, the experiments carried out were used to develop and calibrate a finite element thermal model which may help in further research on the thermal behaviour of slim-floor composite beams.


2019 ◽  
Vol 97 (11) ◽  
pp. 1206-1209
Author(s):  
Ezgi Tantoğlu ◽  
Nalan Özkan ◽  
R. Taygun Güray

There are 35 proton-rich isotopes between 74Se and 196Hg that cannot be synthesized through neutron captures and β− decays (s- and r-processes). A third process is therefore required for the production of these nuclei, the so-called p-process. The abundance and the origin of the p-nuclei are still not fully understood even though significant experimental and theoretical efforts in astrophysical modeling have been expended in the last two decades. The experimental studies with the activation method to measure cross sections of the relevant reactions have some limitations: the reaction product must be radioactive, should have an appropriate half-life, and its decay should be followed by proper γ-radiations. If the cross section cannot be calculated with the radiation followed by the first beta decay of the product, it can be measured using the second beta decay as an alternative method. In this study, the method and candidate reactions for the cross-section measurements via the second beta decay of the reaction product using the activation method are discussed.


2020 ◽  
pp. 93-101
Author(s):  
Serhii Bondarenko ◽  
Olexandr Grydin ◽  
Yaroslav Frolov ◽  
Olga Kuzmina ◽  
Oleksandr Bobukh

Specialists of metallurgy and mechanical engineering are intensively working at materials with controlled properties. In fact, at this stage we are already talking about the design of new materials for the specific tasks of the industry. One of the ways to achieve the regulated mechanical properties of metal products is to use the influence of plastic deformation with its different parameters in individual sections of the deformable material. In this study, we studied the effect of cold rolling on the properties of a strip of aluminum alloy EN AW-1050 with artificially created differences in the deformation parameters in different parts of the cross section of the profile. For this, a pre-shaped sample was prepared by conducting joint cold rolling of a strip of the specified material 420 mm long, 180 mm wide and 2.9 mm thick with a steel profiling tape 80 mm wide and 2 mm thick superimposed on it (length of an aluminum strip and steel profiling tape are the same). As a result of joint deformation, the steel strip rolled into the base metal and changed the geometry of the cross section and the properties of the obtained strip. Next, the obtained strip was subjected to heat treatment and rolled in a duo mill. After rolling, thin samples were made from fabricated flat strips to assess mechanical properties, in particular tensile tests were performed according to ISO 6892-1: 2009 and Brinell hardness tests were performed according to ISO 6506-1: 2014. Experimental studies of cold rolling of strips with profiled cross section of aluminum alloy EN AW-1050 were carried out. The possibility of forming heterogeneous properties in a flat aluminum strip by cold plastic deformation is shown and the maximum average values of the increase in the main indicators of mechanical properties on individual elements of the strip are determined. The maximum difference between the mechanical properties of the thick and thin elements of the profiled strip is observed in the hardness index and reaches 37.5%. The maximum obtained average value of the increase in yield strength and tensile strength is 26% and 18%, which is achieved with true deformation of the thick element of the profiled strip 0.165 and 0.234.


Author(s):  
S. Khanin ◽  
N. Kikin ◽  
O. Mordovskaya

Paddle mixers with horizontal shafts are common at building materials enterprises for the preparation of concretes, mortars, dry mortars. A new design of a horizontal paddle mixer with rod elements located in front of the working surfaces of the blades, changing the trajectories of material particles, increasing their mobility, which leads to an increase in the degree of homogeneity of the mixed material, is considered. The aim of the study was to assess the influence of rod elements on the quality of preparation of a cement-sand mixture, to establish patterns of influence on it by the design and technological parameters of a two-shaft paddle mixer and to determine the areas of their rational values. The following tasks have been solved. A bench installation of a two-shaft horizontal paddle mixer with rod elements has been developed, on which experimental studies have been carried out on the preparation of dry cement-sand mixtures. For the criterion characterizing the quality of the mixture, the ultimate compressive strength of the prism specimens made from it is adopted. Regression equations are obtained that adequately describe the compressive strength of prism samples from the design and technological parameters of the mixer: the angle of the blades, the distance from the working surfaces of the blades to the rod elements, the rotational speed of the blade shafts, and their analysis is performed. The analysis of the change in the ultimate compressive strength of the prism specimens from the parameters under study is carried out, the rational ranges of their values are determined. It was found that a mixer with rod elements allows to obtain a dry cement-sand mixture, products from which have a higher compressive strength. During the work, the method of mathematical planning of experiments was used. As a result of the study, an assessment of the influence of rod elements on the quality of preparation of a cement-sand mixture was carried out, the regularities of the influence on it of the design and technological parameters of a two-shaft paddle mixer and the area of their rational values were established.


2019 ◽  
Vol 87 (3) ◽  
Author(s):  
Zheng Xu ◽  
Zhichao Fan ◽  
Yanyang Zi ◽  
Yihui Zhang ◽  
Yonggang Huang

Abstract Mechanically guided three-dimensional (3D) assembly based on the controlled buckling of pre-designed 2D thin-film precursors provides deterministic routes to complex 3D mesostructures in diverse functional materials, with access to a broad range of material types and length scales. Existing mechanics studies on this topic mainly focus on the forward problem that aims at predicting the configurations of assembled 3D structures, especially ribbon-shaped structures, given the configuration of initial 2D precursor and loading magnitude. The inverse design problem that maps the target 3D structure onto an unknown 2D precursor in the context of a prescribed loading method is essential for practical applications, but remains a challenge. This paper proposes a systematic optimization method to solve the inverse design of ribbon-type 3D geometries assembled through the buckling-guided approach. In addition to the torsional angle of the cross section, this method introduces the non-uniform width distribution of the initial ribbon structure and the loading mode as additional design variables, which can significantly enhance the optimization accuracy for reproducing the desired 3D centroid line of the target ribbon. Extension of this method allows the inverse design of entire 3D ribbon configurations with specific geometries, taking into account both the centroid line and the torsion for the cross section. Computational and experimental studies over a variety of elaborate examples, encompassing both the single-ribbon and ribbon-framework structures, demonstrate the effectiveness and applicability of the developed method.


2020 ◽  
Author(s):  
Luděk Bureš ◽  
Radek Roub ◽  
Petra Sychová

<p>Various techniques can be used to create a river terrain model. The most common technique uses 3D bathymetric points distributed across the main channel. The terrain model is then created using common interpolation techniques. The quality of this terrain depends on the number of the measured points and their location.</p><p>An alternative method may be an application of a set of cross-sections. Special interpolation algorithms are used for this purpose. These algorithms create new bathymetric points between two adjacent cross-sections that are located in a composite bathymetric network (CBN). Common interpolation techniques can be used to create a river terrain model. The advantage of this approach is a necessity of smaller dataset.</p><p>We present a comparison of four different algorithms for creating a river terrain model based on measured cross-sections. The first algorithm (A1) adopts a method of linear interpolation to create CBN [1]. The second algorithm (A2) reshapes the cross-sections and then applies linear interpolation. This reshaping allows better take into the account the thalweg line [2]. The third algorithm (A3) uses cross-sectional reshaping and uses cubic hermit splines to create CBN [3]. The last algorithm (A4)  implies the channel boundary and the thalweg line as additional inputs. Additional inputs define the shape of the newly created river channel [4].</p><p>Three different distances among individual cross-sections were used for the performance tests (50, 100 and 200 meters). The quality of topographic schematization and its impact on hydrodynamic model results were evaluated. Preliminary results show that there is almost no difference in the performance of the algorithms at cross-section distance of 50 m. The A4 algorithm outperforms/surpass its competitors in the case that input data (the cross-section distance is) are in 200 m spacing.</p><p>This research was supported by the Operational Programme Prague – Growth Pole of the Czech Republic, project No. CZ.07.1.02/0.0/0.0/17_049/0000842, Tools for effective and safe management of rainwater in Prague city – RainPRAGUE.</p><p>[1]       Vetter, M., Höfle, B., Mandelburger, G., Rutzinger, M. Estimating changes of riverine landscapes and riverbeds by using airborne LiDAR data and river cross-sections. Zeitschrift für Geomorphologie, Supplementary Issues, 2011, 55.2: 51-65.</p><p>[2]       Chen, W., Liu, W. Modeling the influence of river cross-section data on a river stage using a two-dimensional /three-dimensional hydrodynamic model. Water, 2017, 9.3: 203.</p><p>[3]       Caviedes-Voullième, D.; Morales-Hernández, M.; López-Marijuan, I.; García-Navarro, P. Reconstruction of 2D river beds by appropriate interpolation of 1D cross-sectional information for flood simulation. Environ. Model. Softw., 2014, 61, 206–228.</p><p>[4]       Merwade, V.; Cook, A.; Coonrod, J. GIS techniques for creating river terrain models for hydrodynamic modeling and flood inundation mapping. Environ. Model. Softw., 2008, 23, 1300–1311.</p>


1994 ◽  
pp. 107-116
Author(s):  
Mikio Takeuchi ◽  
Yoshiaki Idota ◽  
Tadashi Takahashi ◽  
Takashi Misawa

2012 ◽  
Vol 229-231 ◽  
pp. 1675-1678
Author(s):  
Zhi Tang ◽  
Meng Ya Cai ◽  
Sheng Ze Wang ◽  
Bo Sun ◽  
Yue Ming Hao

The external morphological characteristics of the handle grip impacts the man-machine interaction especially that of with fingers. Hence, the research on the external morphological of existed products has important significance on the improvement of man-machine interaction when designing a product. Most of the traditional ways of obtaining or describing product form information are established on a variety of views which do not consist the quality of data analysing dynamically or quantitatively. The aim of this article is exploring a new method based on the cross-section diagram set of the product. The method works in a more accurate way in obtaining the diagram information of product, meanwhile, it describes the change state of products' external characteristics by the simplex dimension of information. The method allows a dynamic and quantized way analysing the external characteristics of the product.


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