scholarly journals Development of flotation machine impeller on the base of additive technologies

2021 ◽  
Vol 64 (5) ◽  
pp. 366-373
Author(s):  
L. V. Sedykh ◽  
P. V. Borisov ◽  
A. N. Pashkov ◽  
N. V. Gorbatyuk ◽  
R. Yu. Surkova ◽  
...  
Keyword(s):  
Technological Process ◽  
Computer Aided Design ◽  
Fused Deposition Modeling ◽  
Low Cost ◽  
Additive Technologies ◽  
Design System ◽  
Layer By Layer ◽  
Fused Deposition ◽  
Foam Flotation ◽  
Flotation Machines

The constant increase in the consumption of ferrous, non-ferrous, precious and rare metals in the national economy requires an increase in the efficiency of minerals mining and processing. One of the main methods of enrichment used in the technological process of processing various ores is foam flotation. The authors provide a brief description of this process and analysis of various designs of flotation machines. The article is devoted to the modernization of the aeration unit of flotation machines with “RIF” design. It is noted that the design of such machines effectively uses the modular principle of assembly aggregates, which allows you to upgrade individual unit, increasing the efficiency of the machine as a whole. The main part of this unit is an impeller – the most complex and fast – wearing part. The paper analyzes various designs of impellers and their manufacturing technologies. It is noted that in the existing designs of flotation machines, the impellers are made of steel. It is proposed to replace this material with polyurethane, which has become widely used as a structural material due to the emergence of additive technologies in the production of various parts. This material has a relatively low cost and has an increased resistance to wear. The article formulates the main requirements for the most important operations of the technological process of impeller manufacturing. For this purpose, a 3D model of the upgraded impeller design was developed in the SolidWorks 3D computer-aided design system. The authors propose an additive technology for layer-by-layer production of an impeller on a 3D printer using the Ultimaker Cura slicer program. For the manufacture of the proposed design of the impeller made of polyurethane, the production technology was developed by the method of layer-by-layer deposition method of Fused Deposition Modeling (FDM).

An Update on the Use of Alginate in Additive Biofabrication Techniques

2019 ◽  
Vol 25 (11) ◽  
pp. 1249-1264 ◽  
Author(s):  
Amoljit Singh Gill ◽  
Parneet Kaur Deol ◽  
Indu Pal Kaur
Keyword(s):  
Fused Deposition Modeling ◽  
Low Cost ◽  
Selective Laser Sintering ◽  
Layer By Layer ◽  
Three Dimension ◽  
Anionic Polymer ◽  
Fused Deposition ◽  
The Status ◽  
Deposition Modeling ◽  
Extrusion Printing

Background: Solid free forming (SFF) technique also called additive manufacturing process is immensely popular for biofabrication owing to its high accuracy, precision and reproducibility. Method: SFF techniques like stereolithography, selective laser sintering, fused deposition modeling, extrusion printing, and inkjet printing create three dimension (3D) structures by layer by layer processing of the material. To achieve desirable results, selection of the appropriate technique is an important aspect and it is based on the nature of biomaterial or bioink to be processed. Result & Conclusion: Alginate is a commonly employed bioink in biofabrication process, attributable to its nontoxic, biodegradable and biocompatible nature; low cost; and tendency to form hydrogel under mild conditions. Furthermore, control on its rheological properties like viscosity and shear thinning, makes this natural anionic polymer an appropriate candidate for many of the SFF techniques. It is endeavoured in the present review to highlight the status of alginate as bioink in various SFF techniques.

Carbon Nanotube Reinforced Fused Deposition Modeling Using Microwave Irradiation

2016 ◽  
Author(s):  
Meng Zhang ◽  
Xiaoxu Song ◽  
Weston Grove ◽  
Emmett Hull ◽  
Z. J. Pei ◽  
...  
Keyword(s):  
Carbon Nanotubes ◽  
Carbon Nanotube ◽  
Additive Manufacturing ◽  
Microwave Irradiation ◽  
Computer Aided Design ◽  
Fused Deposition Modeling ◽  
Layer By Layer ◽  
Sem Images ◽  
Fused Deposition ◽  
Deposition Modeling

Additive manufacturing (AM) is a class of manufacturing processes where material is deposited in a layer-by-layer fashion to fabricate a three-dimensional part directly from a computer-aided design model. With a current market share of 44%, thermoplastic-based additive manufacturing such as fused deposition modeling (FDM) is a prevailing technology. A key challenge for AM parts (especially for parts made by FDM) in engineering applications is the weak inter-layer adhesion. The lack of bonding between filaments usually results in delamination and mechanical failure. To address this challenge, this study embedded carbon nanotubes into acrylonitrile butadiene styrene (ABS) thermoplastics via a filament extrusion process. The vigorous response of carbon nanotubes to microwave irradiation, leading to the release of a large amount of heat, is used to melt the ABS thermoplastic matrix adjacent to carbon nanotubes within a very short time period. This treatment is found to enhance the inter-layer adhesion without bulk heating to deform the 3D printed parts. Tensile and flexural tests were performed to evaluation the effects of microwave irradiation on mechanical properties of the specimens made by FDM. Scanning electron microscopic (SEM) images were taken to characterize the fracture surfaces of tensile test specimens. The actual carbon nanotube contents in the filaments were measured by conducting thermogravimetric analysis (TGA). The effects of microwave irradiation on the electrical resistivity of the filament were also reported.

scholarly journals Desain dan Pembuatan Prototype Piston Honda MEGAPRO FI Menggunakan 3D Printing

2020 ◽  
Vol 1 (2) ◽  
pp. 81-91
Author(s):  
Frince Marbun ◽  
Richard A.M. Napitupulu
Keyword(s):  
3D Printing ◽  
Computer Aided Design ◽  
Fused Deposition Modeling ◽  
Layer By Layer ◽  
Printing Technology ◽  
3D Printing Technology ◽  
Fused Deposition ◽  
Deposition Modeling ◽  
Manufacturing Technologies ◽  
Aided Design

3D printing technology has great potential in today's manufacturing world, one of its uses is in making miniatures or prototypes of a product such as a piston. One of the most famous and inexpensive 3D printing (additive manufacturing) technologies is Fused Deposition Modeling (FDM), the principle FDM works by thermoplastic extrusion through a hot nozzle at melting temperature then the product is made layer by layer. The two most commonly used materials are ABS and PLA so it is very important to know the accuracy of product dimensions. FDM 3D Printing Technology is able to make duplicate products accurately using PLA material. FDM machines work by printing parts that have been designed by computer-aided design (CAD) and then exported in the form of STL or .stl files and uploaded to the slicer program to govern the printing press according to the design. Using Anet A8 brand 3D printing tools that are available to the public, Slicing of general CAD geometry files such as autocad and solidwork is the basis for making this object. This software is very important to facilitate the design process to be printed. Some examples of software that can be downloaded and used free of charge such as Repetier-Host and Cura. by changing the parameters in the slicer software is very influential in the 3D printing manufacturing process.

CubeSat Fabrication through Additive Manufacturing and Micro-Dispensing

2011 ◽  
Vol 2011 (1) ◽  
pp. 001021-001027 ◽  
Author(s):  
Cassie Gutierrez ◽  
Rudy Salas ◽  
Gustavo Hernandez ◽  
Dan Muse ◽  
Richard Olivas ◽  
...  
Keyword(s):  
Additive Manufacturing ◽  
Computer Aided Design ◽  
Printed Circuit Boards ◽  
Fused Deposition Modeling ◽  
Integrated Approach ◽  
Layer By Layer ◽  
New Paradigm ◽  
Spatial Gradients ◽  
Fused Deposition ◽  
On Demand

Fabricating entire systems with both electrical and mechanical content through on-demand 3D printing is the future for high value manufacturing. In this new paradigm, conformal and complex shapes with a diversity of materials in spatial gradients can be built layer-by-layer using hybrid Additive Manufacturing (AM). A design can be conceived in Computer Aided Design (CAD) and printed on-demand. This new integrated approach enables the fabrication of sophisticated electronics in mechanical structures by avoiding the restrictions of traditional fabrication techniques, which result in stiff, two dimensional printed circuit boards (PCB) fabricated using many disparate and wasteful processes. The integration of Additive Manufacturing (AM) combined with Direct Print (DP) micro-dispensing and robotic pick-and-place for component placement can 1) provide the capability to print-on-demand fabrication, 2) enable the use of micron-resolution cavities for press fitting electronic components and 3) integrate conductive traces for electrical interconnect between components. The fabrication freedom introduced by AM techniques such as stereolithography (SL), ultrasonic consolidation (UC), and fused deposition modeling (FDM) have only recently been explored in the context of electronics integration and 3D packaging. This paper describes a process that provides a novel approach for the fabrication of stiff conformal structures with integrated electronics and describes a prototype demonstration: a volumetrically-efficient sensor and microcontroller subsystem scheduled to launch in a CubeSat designed with the CubeFlow methodology.

FDM Prototype Experimental Research of Processing Parameter Optimization to Achieve Higher Tensile Stress

2015 ◽  
Vol 220-221 ◽  
pp. 767-773 ◽  
Author(s):  
Ilmars Brensons ◽  
Svetlana Polukoshko ◽  
Andris Silins ◽  
Natalija Mozga
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
Epoxy Resin ◽  
Fused Deposition Modeling ◽  
Low Cost ◽  
Rapid Prototype ◽  
Layer By Layer ◽  
Processing Parameter ◽  
Practical Applications ◽  
Fused Deposition

Fused Deposition Modeling (FDM) is one of most common ways of rapidly producing a part. Heated material (most commonly – plastic) is used to extrude it through a nozzle and deposit on a surface layer by layer until the part is fully produced. FDM has become one of the most popular in rapid production area due to its low cost, available materials and versatility.Due to fact that part is made layer by layer and each additional layer is deposited on top of a layer that is already a little below material melting point, part maintains different mechanical properties in various directions. These varying mechanical properties affect the part usability in practical applications. Critical point is tensile strength.The objective of this paper is to research optimal processing parameters for FDM prototyping to improve tensile strength. Several rapid prototype models (tensile test samples) with various geometry of longitudinal reinforcement channels were built. As reinforcing material, the epoxy resin was used, because it has higher tensile strength when solid and allows filling channels with various geometry. All made samples were tested for tensile strength. Experiment was carried out to confirm the effectiveness of this approach. From the results, it is found how different amount of epoxy resin affects part tensile strength.

A Robust True Direct-Print Technology for Tissue Engineering

2007 ◽  
Author(s):  
B. Li ◽  
T. Dutta Roy ◽  
C. M. Smith ◽  
P. A. Clark ◽  
K. H. Church
Keyword(s):  
Tissue Engineering ◽  
Computer Aided Design ◽  
Fused Deposition Modeling ◽  
Three Dimensional ◽  
Layer By Layer ◽  
Fused Deposition ◽  
Wide Range ◽  
Computer Aided ◽  
Liquid Material ◽  
Print Process

Numerous solid freeform fabrication (SFF) or rapid prototyping (RP) techniques have been employed in the field of tissue engineering to fabricate specially organized three-dimensional (3-D) structures such as scaffolds. Some such technologies include, but are not limited to, laminated object manufacturing (LOM), three-dimensional printing (3-DP) or ink-jet printing, selective laser sintering (SLS), and fused deposition modeling (FDM). These techniques are capable of rapidly producing highly complex 3-D scaffolds or other biomedical structures with the aid of a computer-aided design (CAD) system. However, they suffer from lack of consistency and repeatability, since most of these processes are not fully controlled and cannot reproduce the previous work with accuracy. Also, these techniques (excluding FDM) are not truly direct-print processes. Certain material removing steps are involved, which in turn increases the complexity and the cost of fabrication. The FDM process has good repeatability; however, the materials that can be used are limited due to the high temperature needed to melt the feedstock. Some researchers also reported that the scaffolds fabricated by FDM lack consistency in the z-direction. In this paper, we will present a true direct-print technology for repeatedly producing scaffolds and other biomedical structures for tissue engineering with the aid of our Computer Aided Biological (CAB) tool. Unlike other SFF techniques mentioned above, our direct-print process fabricates scaffolds or other complex 3-D structures by extruding (dispensing) a liquid material onto the substrate with a prescribed pattern generated by a CAD program. This can be a layer-by-layer 2.5 dimension build or a true 3-D build. The dispensed liquid material then polymerizes or solidifies, to form a solid structure. The flexibility in the types of materials that can be extruded ranges from polymers to living cells, encapsulated in the proper material. True 3-D structures are now possible on a wide range of substrates, including even in vivo. Some of the advantages of the process are a) researchers have full control over the patterns to be created; b) it is a true direct-print process with no material removing steps involved; c) it is highly consistent and repeatable; and d) it is highly efficient and cost-effective. This paper will first give a detailed description of the CAB tool. Then, it will present a detailed process for printing polycaprolactone (PCL) into a defined 3-D architecture, where the primary focus for these constructs is for use in tissue engineering applications. Finally, mechanical characterization results of the printed scaffolds will be included in the paper.

Comparative evaluation of an open-source FDM system

2014 ◽  
Vol 20 (3) ◽  
pp. 205-214 ◽  
Author(s):  
Wayne M. Johnson ◽  
Matthew Rowell ◽  
Bill Deason ◽  
Malik Eubanks
Keyword(s):  
Open Source ◽  
Computer Aided Design ◽  
Laser Scanning ◽  
Fused Deposition Modeling ◽  
Low Cost ◽  
Dimensional Accuracy ◽  
Scanning System ◽  
Content Type ◽  
Geometric Dimensioning And Tolerancing ◽  
Fused Deposition

Purpose – The purpose of this paper is to present a qualitative and quantitative comparison and evaluation of an open-source fused deposition modeling (FDM) additive manufacturing (AM) system with a proprietary FDM AM system based on the fabrication of a custom benchmarking model. Design/methodology/approach – A custom benchmarking model was fabricated using the two AM systems and evaluated qualitatively and quantitatively. The fabricated models were visually inspected and scanned using a 3D laser scanning system to examine their dimensional accuracy and geometric dimensioning and tolerancing (GD&T) performance with respect to the computer-aided design (CAD) model geometry. Findings – The open-source FDM AM system (CupCake CNC) successfully fabricated most of the features on the benchmark, but the model did suffer from greater thermal warping and surface roughness, and limitations in the fabrication of overhang structures compared to the model fabricated by the proprietary AM system. Overall, the CupCake CNC provides a relatively accurate, low-cost alternative to more expensive proprietary FDM AM systems. Research limitations/implications – This work is limited in the sample size used for the evaluation. Practical implications – This work will provide the public and research AM communities with an improved understanding of the performance and capabilities of an open-source AM system. It may also lead to increased use of open-source systems as research testbeds for the continued improvement of current AM processes, and the development of new AM system designs and processes. Originality/value – This study is one of the first comparative evaluations of an open-source AM with a proprietary AM system.

Effects of Process Variables on Extrusion of Carbon Fiber Reinforced ABS Filament for Additive Manufacturing

2015 ◽  
Author(s):  
Emmett Hull ◽  
Weston Grove ◽  
Meng Zhang ◽  
Xiaoxu Song ◽  
Z. J. Pei ◽  
...  
Keyword(s):  
Additive Manufacturing ◽  
Carbon Fiber ◽  
Computer Aided Design ◽  
Fused Deposition Modeling ◽  
Layer By Layer ◽  
Fiber Reinforced ◽  
Process Variables ◽  
Fused Deposition ◽  
3D Printers ◽  
Carbon Fiber Reinforced

Additive manufacturing (3D printing) is a class of manufacturing processes where material is deposited in a layer-by-layer fashion to fabricate a three-dimensional part directly from a computer-aided design (CAD) model. With a current market share of 44%, thermoplastic-based additive manufacturing such as fused deposition modeling (FDM) is a prevailing technology. A preliminary extrusion process is required to produce thermoplastic filaments for use in FDM 3D printers. It is crucial that extruded filament must have constant dimensional accuracy for FDM 3D printers to produce the desired object with precision. In this study, carbon fibers were blended with acrylonitrile butadiene styrene (ABS) thermoplastics to produce carbon fiber reinforced ABS filaments in order to improve the mechanical properties of FDM-printed objects. During filament extrusion, three process variables showed significant effects on filament diameter, expansion percentage, and extrusion rate. These process variables included carbon fiber content, extrusion temperature, and nozzle size. The objective of this study is to test the feasible ranges of these process variables and to investigate their effects on filament extrusion. Results of this study will provide knowledge on quality improvement of carbon fiber reinforced ABS filament extrusion for additive manufacturing.

scholarly journals 4D printing of reconfigurable metamaterials and devices

2021 ◽  
Vol 2 (1) ◽  
Author(s):  
Teunis van Manen ◽  
Shahram Janbaz ◽  
Kaspar M. B. Jansen ◽  
Amir A. Zadpoor
Keyword(s):  
Fused Deposition Modeling ◽  
Production Method ◽  
Single Step ◽  
Layer By Layer ◽  
Design Strategies ◽  
4D Printing ◽  
Large Shift ◽  
Simple Modification ◽  
3D Shape ◽  
Fused Deposition

AbstractShape-shifting materials are a powerful tool for the fabrication of reconfigurable materials. Upon activation, not only a change in their shape but also a large shift in their material properties can be realized. As compared with the 4D printing of 2D-to-3D shape-shifting materials, the 4D printing of reconfigurable (i.e., 3D-to-3D shape-shifting) materials remains challenging. That is caused by the intrinsically 2D nature of the layer-by-layer manner of fabrication, which limits the possible shape-shifting modes of 4D printed reconfigurable materials. Here, we present a single-step production method for the fabrication and programming of 3D-to-3D shape-changing materials, which requires nothing more than a simple modification of widely available fused deposition modeling (FDM) printers. This simple modification allows the printer to print on curved surfaces. We demonstrate how this modified printer can be combined with various design strategies to achieve high levels of complexity and versatility in the 3D-to-3D shape-shifting behavior of our reconfigurable materials and devices. We showcase the potential of the proposed approach for the fabrication of deployable medical devices including deployable bifurcation stents that are otherwise extremely challenging to create.

Performance of Low-Cost 3D Printer in Medical Application

2021 ◽  
Author(s):  
Nor Aiman Sukindar ◽  
Azib Azhari Awang Dahan ◽  
Sharifah Imihezri Syed Shaharuddin ◽  
Nor Farah Huda Abd Halim
Keyword(s):  
Low Cost ◽  
Medical Application ◽  
Fused Deposition Modelling ◽  
3D Printer ◽  
Layer By Layer ◽  
Total Deformation ◽  
Element Analysis ◽  
Porosity Level ◽  
Fused Deposition ◽  
Printing Parameters

Abstract Fused Deposition Modelling (FDM) is an additive manufacturing (AM) process that produces a physical object directly from a CAD design using layer-by-layer deposition of the filament material that is extruded via a nozzle. In industry, FDM has become one of the most used AM processes for the production of low batch quantity and functional prototypes, due to its safety, efficiency, reliability, low cost, and ability to process manufacturing-grade engineering thermoplastic. Recently, the market is flooded with the availability of low-cost printers produced by numerous companies. This research aims to investigate the effect of different porosity levels on a scaffold structure produced using a low-cost 3D printer. Comparisons of these porous structures were made in terms of Von-Mises strain, total deformation, as well as compressive stress. Various porosity levels were created by varying printing parameters, including layer height, infill density, and shell thickness by slicing the initial solid CAD file using Repetier Host 3D printing software. Finite Element Analysis (FEA) simulation was then performed on the created scaffold structures by using Ansys Workbench 19.2. The simulation result indicates that the greater porosity level will result in higher total deformation of the structure. Meanwhile, the compression test shows that the minimum strength value obtained was favourable at 22 MPa and had exceeded that of the trabecular femur (15 MPa). However, its porosity level (maximum at 52%) was still below that of the minimum threshold of porosity level of 70 percent. However, the printing parameters currently used can be adjusted in the future. Therefore, it was deduced that the low-cost 3D printer offers promising potential to fabricate different porosity structures with multiple outcomes.

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