scholarly journals Analysis of print quality selected 3d printers FDM technology

Mechanik ◽  
2016 ◽  
pp. 724-725
Author(s):  
Wojciech Kiński ◽  
Krzysztof Nalepa ◽  
Wojciech Miąskowski ◽  
Paweł Pietkiewicz
Keyword(s):  
Print Quality ◽  
3D Printers

scholarly journals Inexpensive Piezoelectric Elements for Nozzle Contact Detection and Bed Levelling in FFF 3D Printers

2017 ◽  
Author(s):  
Mike Simpson ◽  
Simon Khoury
Keyword(s):  
Open Source ◽  
Print Quality ◽  
Contact Detection ◽  
Fused Filament Fabrication ◽  
Nozzle Height ◽  
Piezoelectric Elements ◽  
3D Printers ◽  
Better Than

Inexpensive piezoelectric diaphragms can be used as sensors to facilitate both nozzle height setting and bed levelling in FFF (Fused Filament Fabrication) 3D printers. A variety of probes have been developed by the authors and others to utilize piezoelectric diaphragms both under the build stage and in the printer head. The reliability, repeatability and sensitivity of these probes has been investigated along with such practical considerations as usability in different environments, the functional life of piezoelectric diaphragms in this use and what improvement to print quality may be obtained. A probe using a piezoelectric diaphragm has been developed and released as an open source product, this probe as well as kits for making probes are available and are proving reliable. The conclusion is that piezoelectric diaphragms are equal to or better than other technologies used for nozzle probing.

scholarly journals Inexpensive Piezoelectric Elements for Nozzle Contact Detection and Bed Levelling in FFF 3D Printers

2017 ◽  
Author(s):  
Michael Simpson ◽  
Simon Khoury
Keyword(s):  
Open Source ◽  
Print Quality ◽  
Contact Detection ◽  
Fused Filament Fabrication ◽  
Nozzle Height ◽  
Piezoelectric Elements ◽  
3D Printers ◽  
Better Than

Inexpensive piezoelectric diaphragms can be used as sensors to facilitate both nozzle height setting and bed levelling in FFF (Fused Filament Fabrication) 3D printers. A variety of probes have been developed by the authors and others to utilize piezoelectric diaphragms both under the build stage and in the printer head. The reliability, repeatability and sensitivity of these probes has been investigated along with such practical considerations as usability in different environments, the functional life of piezoelectric diaphragms in this use and what improvement to print quality may be obtained. A probe using a piezoelectric diaphragm has been developed and released as an open source product, this probe as well as kits for making probes are available and are proving reliable. The conclusion is that piezoelectric diaphragms are equal to or better than other technologies used for nozzle probing.

Fused Deposition Modeling With Added Vibrations: A Parametric Study on the Accuracy of Printed Parts

2019 ◽  
Author(s):  
Joseph Dei Rossi ◽  
Ozgur Keles ◽  
Vimal Viswanathan
Keyword(s):  
Engineering Students ◽  
Fused Deposition Modeling ◽  
Maximum Amplitude ◽  
Disruptive Technology ◽  
Print Quality ◽  
Optimum Level ◽  
Fused Deposition ◽  
3D Printers ◽  
3D Printed

Abstract Additive manufacturing is a potentially disruptive technology with a rapidly growing market. The recent development of RepRap style 3D printers has made this technology available to the public at a low cost. While these 3D printers are being used for a variety of purposes, many mechanical engineering students use them for prototyping in their projects. The quality of the 3D printed parts has been a concern in such cases. There are many variables within the operation of these printers that can be varied to obtain optimum print quality. This study explores the use of externally induced mechanical vibrations to the nozzle tip as a potential method to improve the quality of 3D printed parts. Induced vibration is expected to decrease the porosity of printed parts and improve the cohesion between print beads, ultimately improving their mechanical properties. The objective is to understand the positional accuracy of the prints with the added vibration and then to determine the optimum level of vibration to achieve best quality prints. For the study, the extruder filament is replaced with a pointed-tip pen that can mark the exact location where the printer delivers the material. A comparison between the locations marked by the pen with and without vibrations shows that the errors induced by the added vibration are not significantly different from those caused by the uncertainties of the printer itself. Further, this study also explores the optimum motor speeds to achieve a uniform distribution of material and determines medium motor speeds that provide maximum amplitude of vibration which are more desirable for a uniform infill.

Effect of ink and paperboard characteristics on flexographic print quality based on print density

TAPPI Journal ◽  
2011 ◽  
Vol 10 (9) ◽  
pp. 7-13
Author(s):  
KHODADAD MALMIRCHEGINI ◽  
FARSHAD SARKHOSH RAHMANI
Keyword(s):  
Water Absorption ◽  
Significant Influence ◽  
Particle Diameter ◽  
Print Quality ◽  
Printing Technology ◽  
Plastic Films ◽  
Printing Inks ◽  
Packaging Industry ◽  
Solids Content ◽  
Density Results

Flexography is an evolving printing technology that is suitable for printing on coated and uncoated paperboard and board, nonporous substrates including metalized and paperboard foils, and plastic films used especially in the packaging industry. This study evaluated the effect of paperboard and ink characteristics on flexographic print density in paperboard. Three commercial paperboards from different companies were prepared: brown kraft from Thailand, white kraft from Spain, and test liner from Iran. Four samples of process print inks from Iran were used in this investigation. Paperboard properties, such as roughness and water absorption, and ink characteristics, including solids content, PH and particle diameter, were measured. The inks were printed on paperboards using a roll no.15 applicator with a blade metering device, and the print densities were measured. Results showed that solids content, pH, and particle diameter of printing inks influenced print density, while the roughness and water absorption of the three types of paperboard had no significant influence on print density. Results also illustrated that two levels of ink viscosity (25–30 and 50–55 mPa·s) were insignificant to print density.

Flexographic ink-coating interactions: effects of latex variations in coating layers

TAPPI Journal ◽  
2016 ◽  
Vol 15 (4) ◽  
pp. 253-262 ◽  
Author(s):  
ERIK BOHLIN ◽  
CAISA JOHANNSON ◽  
MAGNUS LESTELIUS
Keyword(s):  
Contact Angles ◽  
High Ratio ◽  
Print Quality ◽  
Particle Sizes ◽  
Mixed Composition ◽  
Coating Surface ◽  
Covered Area ◽  
Surface Optical ◽  
Flexographic Printing ◽  
Coating Formulation

The effect of coating structure variations on flexographic print quality was studied using pilot-coated paperboard samples with different latex content and latex particle sizes. Two latexes, with particle sizes of 120 nm and 160 nm, were added at either 12 parts per hundred (pph) or 18 pph to the coating formulation. The samples were printed with full tone areas at print forces of 25 N and 50 N in a laboratory flexographic printing press using a waterbased ink. A high ratio of uncovered areas (UCAs) could be detected for the samples that contained 18 pph latex printed at a print force of 25 N. UCAs decreased with increased print force and with decreased amounts of latex in the coating formulation. The fraction of latex covered area on the coating surface was estimated to be 0.35–0.40 for the 12 pph, and 0.70–0.75 for the 18 pph samples. The ink penetration depth into the coating layer could be linked to the fraction of latex-free areas on the coating surface. Optical cross section microscopy indicated that a higher printing force did not increase the depth of penetrated ink to any greater extent. Higher printing force did increase contact between plate and substrate, leading to an improved distribution of the ink. This, in turn, increased print density and decreased UCAs. On closer inspection, the UCAs could be categorized as being induced by steep topographic changes. When appearing at other locations, they were more likely to be caused by poor wetting of the surface. To understand the wetting behavior of the coating surface, observed contact angles were compared with calculated contact angles on surfaces of mixed composition.

Use of confocal laser scanning microscopy and a computer model to understand ink cavitation and filamentation

TAPPI Journal ◽  
2010 ◽  
Vol 9 (10) ◽  
pp. 7-15
Author(s):  
HANNA KOIVULA ◽  
DOUGLAS BOUSFIELD ◽  
MARTTI TOIVAKKA
Keyword(s):  
Laser Scanning ◽  
Confocal Laser Scanning Microscope ◽  
Laser Scanning Microscopy ◽  
Confocal Laser Scanning ◽  
Confocal Laser ◽  
Print Quality ◽  
Length Scale ◽  
Offset Printing ◽  
Significant Difference ◽  
Printing Speed

In the offset printing process, ink film splitting has an important impact on formation of ink filaments. The filament size and its distribution influence the leveling of ink and hence affect ink setting and the print quality. However, ink filaments are difficult to image due to their short lifetime and fine length scale. Due to this difficulty, limited work has been reported on the parameters that influence filament size and methods to characterize it. We imaged ink filament remains and quantified some of their characteristics by changing printing speed, ink amount, and fountain solution type. Printed samples were prepared using a laboratory printability tester with varying ink levels and operating settings. Rhodamine B dye was incorporated into fountain solutions to aid in the detection of the filaments. The prints were then imaged with a confocal laser scanning microscope (CLSM) and images were further analyzed for their surface topography. Modeling of the pressure pulses in the printing nip was included to better understand the mechanism of filament formation and the origin of filament length scale. Printing speed and ink amount changed the size distribution of the observed filament remains. There was no significant difference between fountain solutions with or without isopropyl alcohol on the observed patterns of the filament remains.

Developing an inkjet printer IV: printer mechanism control for best print quality

2020 ◽  
Vol 2020 (15) ◽  
pp. 349-1-349-9
Author(s):  
Daulet Kenzhebalin ◽  
Baekdu Choi ◽  
Sige Hu ◽  
Yin Wang ◽  
Davi He ◽  
...  
Keyword(s):  
Motor Control ◽  
Constant Velocity ◽  
Control Problems ◽  
Print Quality ◽  
Control Parameters ◽  
Test Page ◽  
Mechanism Control ◽  
Testing Accuracy ◽  
Inkjet Printer

Inkjet printer motor control consists of moving the printhead in the scan direction and in the process direction. Both movements have different objectives. Scan direction movement needs to have constant velocity and process direction movement needs to have accurate movement. In this paper, we discuss a method for controlling the velocity of the printhead and how to tune the motor control parameters. We also design six test pages for testing accuracy of the printhead movement and cartridge properties. For each test page, we discuss expected prints, common printer control problems that could alter the print quality, and how to identify them.

Lignin-Containing Photoactive Resins for 3D Printing by Stereolithography

2018 ◽  
Author(s):  
Jordan T. Sutton ◽  
Kalavathy Rajan ◽  
David P. Harper ◽  
Stephen Chmely
Keyword(s):  
Additive Manufacturing ◽  
New Products ◽  
High Surface ◽  
Fold Increase ◽  
Print Quality ◽  
Renewable Materials ◽  
Lignin Concentration ◽  
Environmentally Sustainable ◽  
Manufacturing Applications ◽  
Modified Lignin

Generating compatible and competitive materials that are environmentally sustainable and economically viable is paramount for the success of additive manufacturing using renewable materials. We report the successful application of renewable, modified lignin-containing photopolymer resins in a commercial stereolithography system. Resins were fabricated within operable ranges for viscosity and cure properties, using up to 15% modified lignin by weight with the potential for higher amounts. A four-fold increase in ductility in cured parts with higher lignin concentration is noted as compared to commercial SLA resins. Excellent print quality was seen in modified lignin resins, with good layer fusion, high surface definition, and visual clarity. These materials can be used to generate new products for additive manufacturing applications and help fill vacant material property spaces, where ductility, sustainability, and application costs are critical.

Lignin-Containing Photoactive Resins for 3D Printing by Stereolithography

2018 ◽  
Author(s):  
Jordan T. Sutton ◽  
Kalavathy Rajan ◽  
David P. Harper ◽  
Stephen Chmely
Keyword(s):  
Additive Manufacturing ◽  
New Products ◽  
High Surface ◽  
Fold Increase ◽  
Print Quality ◽  
Renewable Materials ◽  
Lignin Concentration ◽  
Environmentally Sustainable ◽  
Manufacturing Applications ◽  
Modified Lignin

Generating compatible and competitive materials that are environmentally sustainable and economically viable is paramount for the success of additive manufacturing using renewable materials. We report the successful application of renewable, modified lignin-containing photopolymer resins in a commercial stereolithography system. Resins were fabricated within operable ranges for viscosity and cure properties, using up to 15% modified lignin by weight with the potential for higher amounts. A four-fold increase in ductility in cured parts with higher lignin concentration is noted as compared to commercial SLA resins. Excellent print quality was seen in modified lignin resins, with good layer fusion, high surface definition, and visual clarity. These materials can be used to generate new products for additive manufacturing applications and help fill vacant material property spaces, where ductility, sustainability, and application costs are critical.

Analysis of Building Construction Technologies Using 3D-Printers

2019 ◽  
pp. 53-59
Author(s):  
P.V. MONASTYREV ◽  
◽  
E.S. MISHCHENKO ◽  
B. AZAUI DUBLA ◽  
V.A. OVSIANNIKOVA ◽  
...  
Keyword(s):  
Building Construction ◽  
3D Printers
Sign in / Sign up

Export Citation Format

Share Document