scholarly journals Surface texture after finishing turning of AISI 630 martensitic steel

Mechanik ◽  
2018 ◽  
Vol 91 (10) ◽  
pp. 865-867
Author(s):  
Kamil Leksycki ◽  
Eugene Feldshtein
Keyword(s):  
Surface Texture ◽  
Feed Rate ◽  
Martensitic Steel ◽  
Cutting Speed ◽  
Depth Of Cut ◽  
Cooling Conditions ◽  
Dry Conditions ◽  
Psi Method ◽  
Positive Effect ◽  
Cutting Speeds

The surface texture of martensitic AISI 630 steel after the finishing turning is described. The tests were carried out under dry and cooling conditions. Experiments were carried out under variable cutting speeds and feeds and under a constant depth of cut. The Parameter Space Investigation (PSI) method was used that allows research with minimal experience point quantity. It was found that turning with cooling conditions reduce both Ra and Rq values and intensities of cutting speed and feed rate influence as compared out under dry conditions. The use of low feed rate values has a positive effect of the Ra and Rq parameters.

Optimization of Cutting Parameters for Improving Surface Roughness during Hard Milling of AISI H13 Steel

2020 ◽  
Vol 831 ◽  
pp. 35-39 ◽  
Author(s):  
The Vinh Do ◽  
Quoc Manh Nguyen ◽  
Minh Tan Pham
Keyword(s):  
Surface Roughness ◽  
Feed Rate ◽  
Cutting Speed ◽  
Cutting Parameters ◽  
Depth Of Cut ◽  
H13 Steel ◽  
Hard Milling ◽  
Aisi H13 Steel ◽  
Cooling Conditions ◽  
Aisi H13

In metal cutting, surface roughness plays an important role in assessing the quality of processed products. The roughness depends greatly on the selection of machining parameters such as cooling conditions and cutting parameters. For this purpose, cooling conditions including dry, MQL, and Silica-based nanofluid MQL as well as cutting parameters including cutting speed, depth-of-cut and feed-rate were investigated to determine their influence on machining roughness during hard milling of AISI H13 steel. The DOE method developed by G. Taguchi was used to design the experiments. An analysis of the signal-to-noise response and ANOVA were carried to obtain the optimal values of cutting parameters for minimizing surface roughness. The results of the present study show that Silica-based nanofluid MQL, minimum feed-rate, minimum depth-of-cut, and maximum cutting speed is an optimal cutting condition for reducing machining roughness.

scholarly journals Experimental Study on Surface Integrity of Titanium Alloy Ti6Al4V by Ball End Milling

2018 ◽  
Vol 14 (1) ◽  
pp. 115-121 ◽  
Author(s):  
Pun Krishna Kaway ◽  
Xueping Zhang
Keyword(s):  
Titanium Alloy ◽  
Surface Integrity ◽  
Feed Rate ◽  
End Milling ◽  
Cutting Speed ◽  
Depth Of Cut ◽  
Machined Surface ◽  
Ball End Milling ◽  
Titanium Alloy Ti6al4v ◽  
Cutting Speeds

Titanium alloy, Ti6Al4V, has been widely used in aerospace, automotive, biomedical, and chemical industries due to its exceptional strength to weight ratio, high temperature performance, and corrosion resistance. However, machinability of Ti6Al4V is poor due to high strength at elevated temperatures, low modulus, and low thermal conductivity. Poor machinability of Ti6Al4V deteriorates the surface integrity of the machined surface. Poor surface integrity causes high machining cost, surface defects, initiate cracks, and premature failure of the machined surface. Thus, it is indispensable to obtain better surface integrity when machining titanium alloy Ti6Al4V. Cutting parameters such as cutting speed, feed rate, and depth of cut have significant effect on the surface integrity when machining titanium alloy Ti6Al4V. Hence, this study investigates surface integrity of Ti6Al4V by ball end milling at different cutting speeds, feed rates, and depth of cuts. Microstructure of subsurface is studied at different cutting speeds, feed rates, and depth of cuts. The results show that the depth of deformation of subsurface increases with increase in the cutting speed, feed rate, and depth of cut. Journal of the Institute of Engineering, 2018, 14(1): 115-121

Optimisation of End Milling Machining Parameters Using the Taguchi Method and ANOVA of AlSi/AlN Metal Matrix Composite Material

2016 ◽  
Vol 701 ◽  
pp. 200-204 ◽  
Author(s):  
Mohamad Sazali Said ◽  
Jaharah A. Ghani ◽  
Mohd Asri Selamat ◽  
Nurul Na'imy Wan ◽  
Hassan C.H. Che
Keyword(s):  
Matrix Composite ◽  
Tool Life ◽  
Feed Rate ◽  
End Milling ◽  
Cutting Speed ◽  
Depth Of Cut ◽  
Machining Parameters ◽  
High Feed ◽  
Machining Parameter ◽  
Cutting Speeds

Abstract. The purpose of this research is to determine the optimum machining parameter for Aluminium silicon alloy (AlSi) matrix composite, which has been reinforced with aluminium nitride (AlN), with three types of carbide inserts present. Experiments were conducted at various cutting speeds, feed rates and depths of cut, according to the Taguchi orthogonal array L27. The signal-to-noise (S/N) ratio and analysis of variance are applied to study the characteristic performance of cutting speeds, feed rates, depths of cut and types of tool in measuring the tool life during the milling operation. The analysis of wear was done using a Sometech SV-35 video microscope according to ISO 3686. Through Taguchi analysis, it is concluded that a combination of high feed rate, high depth of cut, low cutting speed and insert TiB2 give a longer tool life. Therefore, the cutting speed of 230 m/min, feed rate of 0.8 mm/tooth, depth of cut of 0.5 mm and type of insert of TiB2 were the optimum machining parameters. These optimum parameters will help the automotive industry to have a competitive machining operation from both economical and manufacturing perspectives.

Wear Analysis of Silicon Nitride (Si3N4) Cutting Tool in Dry Machining of T6061 Aluminium Alloy

2012 ◽  
Vol 268-270 ◽  
pp. 563-567 ◽  
Author(s):  
Tasnim Firdaus Ariff ◽  
Nurul Syamira Shafie ◽  
Zamzahariah Mahamad Zahir
Keyword(s):  
Silicon Nitride ◽  
Aluminium Alloy ◽  
Feed Rate ◽  
Cutting Tool ◽  
Cutting Speed ◽  
Cutting Parameters ◽  
Depth Of Cut ◽  
Dry Machining ◽  
Optimum Cutting ◽  
Cutting Speeds

Dry machining is an eco-friendly machining process and its importance in the manufacturing industries should be taken seriously. Machining without the use of any cutting fluid is becoming increasingly more popular due to concerns regarding the safety of the environment and reducing cost. Dry and wet turning of T6061 aluminium alloy was performed on a lathe by using Silicon Nitride (Si3N4) inserts as the cutting tool. Tool wear behaviour of Si3N4 cutting tool were studied with the aim of finding the optimum cutting conditions for both dry and wet machining. Machining was performed at four different cutting speeds; 292, 388, 518 and 689 m/min using two different cutting parameters (feed rate, f = 0.2 mm/rev, depth of cut, d = 0.1 mm and f = 0.4 mm/rev, d = 0.2 mm). Material removal rate (MRR) was also obtained and the temperature at the tool-chip interface were measured using an infrared (IR) thermometer as to see the effect of temperature rise during machining. Dry machining with smaller cutting parameters resulted in lower wear rates by 37 to 48% for all four cutting speeds. Nevertheless, reduction of wear rate by 38 to 57% was found from wet machining. The optimum cutting speed for both dry and wet machining of T6061 aluminium alloy using Si3N4 cutting tool was found to be 518 m/min for both cutting parameters. However, the optimum cutting parameters are apparently with the feed rate of 0.4 mm/rev and depth of cut of 0.2 mm. At the optimum cutting speed, the tool tip temperature for dry machining was higher than wet machining by 40 and 51% for f = 0.2 mm/rev and f = 0.4 mm/rev respectively. Dry machining of T6061 Aluminium alloy can be more suitable particularly at higher cutting speed with interrupted cutting operations.

PERFORMANCE OF UNCOATED CARBIDE CUTTING TOOL WHEN MACHINING CAST IRON IN DRY CUTTING CONDITION

2009 ◽  
Vol 23 (06n07) ◽  
pp. 1796-1802 ◽  
Author(s):  
A. G. JAHARAH ◽  
C. H. CHE HASSAN ◽  
M. J. GHAZALI ◽  
A. B. SULONG ◽  
M. Z. OMAR ◽  
...  
Keyword(s):  
Surface Roughness ◽  
Cast Iron ◽  
Feed Rate ◽  
Cutting Forces ◽  
Cutting Tool ◽  
Cutting Speed ◽  
Depth Of Cut ◽  
Dry Cutting ◽  
Carbide Cutting Tool ◽  
Cutting Speeds

This paper presents the performance of uncoated carbide cutting tool when machining cast iron in dry cutting conditions. Experiments were conducted at various cutting speeds, feed rates, and depths of cut according to Taguchi method design of experiment using a standard orthogonal array L 9(34). The effects of cutting speeds (100-146 m/min), feed rates (0.20-0.35 mm/tooth) and depths of cut (1.0-2.0 mm) on the tool life, surface roughness and cutting forces were evaluated using ANOVA. Results showed that the effects of cutting speed, depth of cut and the feed rate were similar affecting the failure of the carbide cutting tools within the range of tested machining parameters. The contribution of cutting speed, feed rate, and depth of cut in controlling the tool life were 32.12%, 38.56% and 29.32% respectively. Whereas, the cutting speed was the main factor influencing the average surface roughness (Ra) value followed by feed rate. These factors contribute 60.53% and 35.59% respectively to the Ra value. On the other hand, cutting forces generated were greatly influenced by the depth of cut (66.52%) and the feed rate (32.6%). Cutting speed was found insignificant in controlling the generated cutting forces.

The Effect of Cutting Speed on the Machinability of 2080 Special K Steel on Vertical Machining Center

2014 ◽  
Vol 875-877 ◽  
pp. 1406-1411
Author(s):  
Abdullah Altın
Keyword(s):  
Surface Roughness ◽  
Cutting Force ◽  
Feed Rate ◽  
Cold Work ◽  
Cutting Speed ◽  
Milling Process ◽  
Depth Of Cut ◽  
Workpiece Material ◽  
Machining Center ◽  
Cutting Speeds

This study presents the results of machining tests carried out determine the effect of cutting forces and surface roughness on machininig of 2080 Special K (1.2080 DINX210Cr12) cold work steel in terms of cutting speed, feed rate and depth of cut for milling process. A series of experiments have been performed on 2080 Special K steel material of cutting width 50 mm with round uncoated cemented carbide insert on 5,5 Kw engine power Jhonford VMC550 CNC vertical machining center without cutting fluid. Experiments were carried out by using four different cutting speeds (70,90,110,130 m/min) at constant depth of cut (1mm) and feed rate (0,3mm/rev.) and the effects of cutting speeds on primary cutting force and surface roughness were investigated. The study of the influence of workpiece material on milling process shows that hardening of material increased by machining up. Cutting force (Fc) and surface roughness decreases with improving workpiece material machinability. From the experiments, the lowest average primary cutting force was obtained as 604,03N at cutting speed of 90m/min. The lowest average surface roughness has been obtained as 0,19 um at cutting speed 110m/min. Obtained chip form is narrow and short step.

Performance Analysis of Trihexyltetradecylphosphonium Chloride Ionic Fluid under MQL Condition in Hard turning

2020 ◽  
Vol 17 (1) ◽  
pp. 7629-7647
Author(s):  
A. Pandey ◽  
R. Kumar ◽  
A. K. Sahoo ◽  
A. Paul ◽  
A. Panda
Keyword(s):  
Material Removal Rate ◽  
Feed Rate ◽  
Material Removal ◽  
Removal Rate ◽  
Cutting Speed ◽  
Coconut Oil ◽  
Chip Morphology ◽  
Weight Fraction ◽  
Cutting Fluid ◽  
Depth Of Cut

The current research presents an overall performance-based analysis of Trihexyltetradecylphosphonium Chloride [[CH3(CH2)5]P(Cl)(CH2)13CH3] ionic fluid mixed with organic coconut oil (OCO) during turning of hardened D2 steel. The application of cutting fluid on the cutting interface was performed through Minimum Quantity Lubrication (MQL) approach keeping an eye on the detrimental consequences of conventional flood cooling. PVD coated (TiN/TiCN/TiN) cermet tool was employed in the current experimental work. Taguchi’s L9 orthogonal array and TOPSIS are executed to analysis the influences, significance and optimum parameter settings for predefined process parameters. The prime objective of the current work is to analyze the influence of OCO based Trihexyltetradecylphosphonium Chloride ionic fluid on flank wear, surface roughness, material removal rate, and chip morphology. Better quality of finish (Ra = 0.2 to 1.82 µm) was found with 1% weight fraction but it is not sufficient to control the wear growth. Abrasion, chipping, groove wear, and catastrophic tool tip breakage are recognized as foremost tool failure mechanisms. The significance of responses have been studied with the help of probability plots, main effect plots, contour plots, and surface plots and the correlation between the input and output parameters have been analyzed using regression model. Feed rate and depth of cut are equally influenced (48.98%) the surface finish while cutting speed attributed the strongest influence (90.1%). The material removal rate is strongly prejudiced by cutting speed (69.39 %) followed by feed rate (28.94%) whereas chip reduction coefficient is strongly influenced through the depth of cut (63.4%) succeeded by feed (28.8%). TOPSIS significantly optimized the responses with 67.1 % gain in closeness coefficient.

Cutting Temperature and Cutting Forces Investigation Based on the Taguchi Design Method when High-Speed Milling of Titanium Matrix Composites with PCD Tool

2016 ◽  
Vol 836-837 ◽  
pp. 168-174 ◽  
Author(s):  
Ying Fei Ge ◽  
Hai Xiang Huan ◽  
Jiu Hua Xu
Keyword(s):  
Cutting Force ◽  
Feed Rate ◽  
Cutting Forces ◽  
High Speed ◽  
Volume Fraction ◽  
Cutting Temperature ◽  
Cutting Speed ◽  
Depth Of Cut ◽  
High Speed Milling ◽  
Radial Depth

High-speed milling tests were performed on vol. (5%-8%) TiCp/TC4 composite in the speed range of 50-250 m/min using PCD tools to nvestigate the cutting temperature and the cutting forces. The results showed that radial depth of cut and cutting speed were the two significant influences that affected the cutting forces based on the Taguchi prediction. Increasing radial depth of cut and feed rate will increase the cutting force while increasing cutting speed will decrease the cutting force. Cutting force increased less than 5% when the reinforcement volume fraction in the composites increased from 0% to 8%. Radial depth of cut was the only significant influence factor on the cutting temperature. Cutting temperature increased with the increasing radial depth of cut, feed rate or cutting speed. The cutting temperature for the titanium composites was 40-90 °C higher than that for the TC4 matrix. However, the cutting temperature decreased by 4% when the reinforcement's volume fraction increased from 5% to 8%.

Effects of Insert Nose Radius and Processing Cutting Parameter on the Surface Roughness of Aisi 316 Stainless Steel

2010 ◽  
Vol 447-448 ◽  
pp. 51-54
Author(s):  
Mohd Fazuri Abdullah ◽  
Muhammad Ilman Hakimi Chua Abdullah ◽  
Abu Bakar Sulong ◽  
Jaharah A. Ghani
Keyword(s):  
Surface Roughness ◽  
Stainless Steel ◽  
Surface Finish ◽  
Feed Rate ◽  
Cutting Speed ◽  
Chip Thickness ◽  
Cutting Parameters ◽  
Depth Of Cut ◽  
Nose Radius ◽  
Aisi 316

The effects of different cutting parameters, insert nose radius, cutting speed and feed rates on the surface quality of the stainless steel to be use in medical application. Stainless steel AISI 316 had been machined with three different nose radiuses (0.4 mm 0.8 mm, and 1.2mm), three different cutting speeds (100, 130, 170 m/min) and feed rates (0.1, 0.125, 0.16 mm/rev) while depth of cut keep constant at (0.4 mm). It is seen that the insert nose radius, feed rates, and cutting speed have different effect on the surface roughness. The minimum average surface roughness (0.225µm) has been measured using the nose radius insert (1.2 mm) at lowest feed rate (0.1 mm/rev). The highest surface roughness (1.838µm) has been measured with nose radius insert (0.4 mm) at highest feed rate (0.16 mm/rev). The analysis of ANOVA showed the cutting speed is not dominant in processing for the fine surface finish compared with feed rate and nose radius. Conclusion, surface roughness is decreasing with decreasing of the feed rate. High nose radius produce better surface finish than small nose radius because of the maximum uncut chip thickness decreases with increase of nose radius.

Statistical Study and Multi-Response Optimization of Cutting Parameters for Dry Turning Stainless Steel AISI 316L Using Cermet Tool

2020 ◽  
Vol 36 ◽  
pp. 28-46
Author(s):  
Youssef Touggui ◽  
Salim Belhadi ◽  
Salah Eddine Mechraoui ◽  
Mohamed Athmane Yallese ◽  
Mustapha Temmar
Keyword(s):  
Surface Roughness ◽  
Cutting Force ◽  
Feed Rate ◽  
Cutting Speed ◽  
Cutting Parameters ◽  
Depth Of Cut ◽  
Aisi 316L ◽  
Cutting Power ◽  
Dry Turning ◽  
Optimization Of Cutting Parameters

Stainless steels have gained much attention to be an alternative solution for many manufacturing industries due to their high mechanical properties and corrosion resistance. However, owing to their high ductility, their low thermal conductivity and high tendency to work hardening, these materials are classed as materials difficult to machine. Therefore, the main aim of the study was to examine the effect of cutting parameters such as cutting speed, feed rate and depth of cut on the response parameters including surface roughness (Ra), tangential cutting force (Fz) and cutting power (Pc) during dry turning of AISI 316L using TiCN-TiN PVD cermet tool. As a methodology, the Taguchi L27 orthogonal array parameter design and response surface methodology (RSM)) have been used. Statistical analysis revealed feed rate affected for surface roughness (79.61%) and depth of cut impacted for tangential cutting force and cutting power (62.12% and 35.68%), respectively. According to optimization analysis based on desirability function (DF), cutting speed of 212.837 m/min, 0.08 mm/rev feed rate and 0.1 mm depth of cut were determined to acquire high machined part quality

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