scholarly journals Design Guidelines in Developing a Prototype using Additive Manufacturing Methods

Author(s):  
Ogen Tuteski ◽  
Atanas Kochov
2018 ◽  
Vol 786 ◽  
pp. 342-347 ◽  
Author(s):  
Kari Mäntyjärvi ◽  
Terho Iso-Junno ◽  
Henri Niemi ◽  
Jarmo Mäkikangas

As a new manufacturing method, Additive Manufacturing has begun to get a foothold in the manufacturing industry. The effective exploitation of the technology requires many times a re-design of the product or re-considering the manufacturing technology. Design for additive manufacturing differs considerably from design to other manufacturing methods, therefore design guidelines for additive manufacturing has been developed. The purpose of this paper is to present a new variant of the Design for Manufacturing and Assembly (DFMA) method which supports additive manufacturing.


2021 ◽  
Vol 1 ◽  
pp. 231-240
Author(s):  
Laura Wirths ◽  
Matthias Bleckmann ◽  
Kristin Paetzold

AbstractAdditive Manufacturing technologies are based on a layer-by-layer build-up. This offers the possibility to design complex geometries or to integrate functionalities in the part. Nevertheless, limitations given by the manufacturing process apply to the geometric design freedom. These limitations are often unknown due to a lack of knowledge of the cause-effect relationships of the process. Currently, this leads to many iterations until the final part fulfils its functionality. Particularly for small batch sizes, producing the part at the first attempt is very important. In this study, a structured approach to reduce the design iterations is presented. Therefore, the cause-effect relationships are systematically established and analysed in detail. Based on this knowledge, design guidelines can be derived. These guidelines consider process limitations and help to reduce the iterations for the final part production. In order to illustrate the approach, the spare parts production via laser powder bed fusion is used as an example.


2021 ◽  
Author(s):  
Alexey Pustovarenko ◽  
Beatriz Seoane ◽  
Edy Abou-Hamad ◽  
Helen E King ◽  
Bert Weckhuysen ◽  
...  

3D printing, also known as additive manufacturing technology, has greatly expanded across multiple sectors of technology replacing classical manufacturing methods by combining processing speed and high precision. The scientific interest...


Author(s):  
Matthew N. Rush ◽  
Christina Salas ◽  
Lorraine Mottishaw ◽  
Damian Fountain ◽  
Deana Mercer

Abstract Background Ligament reconstruction, as a surgical method used to stabilize joints, requires significant strength and tissue anchoring to restore function. Historically, reconstructive materials have been fraught with problems from an inability to withstand normal physiological loads to difficulties in fabricating the complex organization structure of native tissue at the ligament-to-bone interface. In combination, these factors have prevented the successful realization of nonautograft reconstruction. Methods A review of recent improvements in additive manufacturing techniques and biomaterials highlight possible options for ligament replacement. Description of Technique In combination, three dimensional-printing and electrospinning have begun to provide for nonautograft options that can meet the physiological load and architectures of native tissues; however, a combination of manufacturing methods is needed to allow for bone-ligament enthesis. Hybrid biofabrication of bone-ligament tissue scaffolds, through the simultaneous deposition of disparate materials, offer significant advantages over fused manufacturing methods which lack efficient integration between bone and ligament materials. Results In this review, we discuss the important chemical and biological properties of ligament enthesis and describe recent advancements in additive manufacturing to meet mechanical and biological requirements for a successful bone–ligament–bone interface. Conclusions With continued advancement of additive manufacturing technologies and improved biomaterial properties, tissue engineered bone-ligament scaffolds may soon enter the clinical realm.


2021 ◽  
Author(s):  
Heena Noh ◽  
Kijung Park ◽  
Kiwon Park ◽  
Gül E. Okudan Kremer

Abstract Traditional plaster casts often cause dermatitis due to disadvantages in usability and wearability. Additive manufacturing (AM) can fabricate customized casts to have light-weight, high strength, and better air permeability. Although existing studies have provided design for additive manufacturing (DfAM) guidelines to facilitate design applications for AM, most relevant studies focused on the mechanical properties of outputs and too general/specific design guidelines; novice designers may still have difficulty understanding trade-offs between functional and operational performance of various DfAM aspects for medical casts. As a response, this study proposes a DfAM worksheet for medical casts to effectively guide novice designers. First, important DfAM criteria and their possible solutions for medical casts are examined through a literature review to construct a basic DfAM framework for medical casts. Next, a scoring system that considers relative criteria importance and criteria evaluation from both functional and operational perspectives is developed to identify the overall suitability of a medical cast design for AM. A case study of finger cast designs was performed to identify the DfAM performance of the sample designs along with redesign requirements suggested by the worksheet. The proposed worksheet would be used to achieve rapid medical cast design by objectively assessing its suitability for AM.


Author(s):  
Ivan Molnár ◽  
Ladislav Morovič

Abstract The paper discusses the use of 3D digitization and additive manufacturing technologies in the field of medicine. In addition, applications of the use of 3D digitization and additive manufacturing methods are described, focusing on the design and manufacture of individual medical aids. Subsequently, the process of designing and manufacturing of orthopedic aids using these technologies is described and the advantages of introducing the given technologies into the design and manufacturing processes in the medicine sector are presented.


Author(s):  
I’Shea Boyd ◽  
Mohammad Fazelpour

Abstract The periodic cellular materials are comprised of repeatable unit cells. Due to outstanding effective properties of the periodic cellular materials such as high flexibility or high stiffness at low relative density, they have a wide range of applications in lightweight structures, crushing energy absorption, compliant structures, among others. Advancement in additive manufacturing has led to opportunities for making complex unit cells. A recent approach introduced four unit cell design guidelines and verified them through numerical simulation and user studies. The unit cell design guidelines aim to guide designers to re-design the shape or topology of a unit cell for a desired structural behavior. While the guidelines were identified as ideation tools, the effectiveness of the guidelines as ideation tools has not been fully investigated. To evaluate the effectiveness of the guidelines as ideation tools, four objective metrics have been considered: novelty, variety, quality, and quantity. The results of this study reveal that the unit cell design guidelines can be considered as ideation tools. The guidelines are effective in aiding engineers in creating novel unit cells with improved shear flexibility while maintaining the effective shear modulus.


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