scholarly journals GE ENERGY Jenbacher gas engine technology – preventive maintenance by means of highly sophisticated control systems

2006 ◽  
Vol 125 (2) ◽  
pp. 82-86
Author(s):  
Thomas ELSENBRUCH

Data collection and control concept of Jenbacher gas engines has been presented in the paper. Internet data transmission allow on-line control of the engine operation, early detection of defects and optimal adjustment to engine actual operating conditions. The system offers both customers and GE Jenbacher maintenance staff a wide range of functionalities for commissioning, monitoring and maintaining installations and for diagnostic purposes.

2021 ◽  
Author(s):  
José R. Serrano ◽  
Luis Miguel García-Cuevas ◽  
Vishnu Samala ◽  
Juan Antonio López-Carrillo ◽  
Holger Mai

Abstract During the last decade, increasingly advanced turbocharger models have been developed for sizing, engine matching and one-dimensional modeling. This work goes further and, instead of using these models for turbocharged engines design or analysis, it implements them in the data acquisition and control system of a turbocharger gas stand. This way, interesting new capabilities arise. The paper shows that there are important synergies between advanced turbocharger gas stand data acquisition and control systems and the modern turbocharger holistic models that have not been deeply exploited until now. They can be summarized as: on-line heat fluxes analysis, in-situ outlier testing points detection, testing time saving and using digital-twin techniques to monitor turbocharger health during testing.


Author(s):  
Wesley R. Bussman ◽  
Charles E. Baukal

Because process heaters are typically located outside, their operation is subject to the weather. Heaters are typically tuned at a given set of conditions; however, the actual operating conditions may vary dramatically from season to season and sometimes even within a given day. Wind, ambient air temperature, ambient air humidity, and atmospheric pressure can all significantly impact the O2 level, which impacts both the thermal efficiency and the pollution emissions from a process heater. Unfortunately, most natural draft process burners are manually controlled on an infrequent basis. This paper shows how changing ambient conditions can considerably impact both CO and NOx emissions if proper adjustments are not made as the ambient conditions change. Data will be presented for a wide range of operating conditions to show how much the CO and NOx emissions can be affected by changes in the ambient conditions for fuel gas fired natural draft process heaters, which are the most common type used in the hydrocarbon and petrochemical industries. Some type of automated burner control, which is virtually non-existent today in this application, is recommended to adjust for the variations in ambient conditions.


Author(s):  
Shuping Dang ◽  
Guoqing Ma ◽  
Basem Shihada ◽  
Mohamed-Slim Alouini

<pre>The smart building (SB), a promising solution to the fast-paced and continuous urbanization around the world, is an integration of a wide range of systems and services and involves a construction of multiple layers. The SB is capable of sensing, acquiring and processing a tremendous amount of data as well as performing proper action and adaptation accordingly. With rapid increases in the number of connected nodes and thereby the data transmission demand in SBs, conventional transmission and processing techniques are insufficient to provide satisfactory services. To enhance the intelligence of SBs and achieve efficient monitoring and control, both indoor visible light communications (VLC) and machine learning (ML) shall be applied jointly to construct a reliable data transmission network with powerful data processing and reasoning abilities. In this regard, we envision an SB framework enabled by indoor VLC and ML in this article.</pre>


1999 ◽  
Vol 123 (1) ◽  
pp. 141-144 ◽  
Author(s):  
Ehsan Mesbahi

Abstract An intelligent sensor validation and on-line fault diagnosis technique for a 6 cylinder turbocharged diesel engine is proposed and studied. A single auto-associative 3-layer Artificial Neural Network (ANN), is trained to examine the accuracy of the measured data and allocate a confidence level to each signal. The same ANN is used to recover the missing or faulty data with a close approximation. For on-line fault detection a feed-forward ANN is trained to classify and consequently recognize faulty and healthy behavior of the engine for a wide range of operating conditions. The proposed technique is also equipped with an on-line learning mechanism, which is activated when the confidence level in predicted fault is poor. It is hoped that a feasible, practical, and reliable sensor reading, as well as highly accurate fault diagnosis system, would be achieved.


2014 ◽  
Vol 2014 ◽  
pp. 1-10 ◽  
Author(s):  
Mohamed Mostafa Y. B. Elshabasy ◽  
Yongki Yoon ◽  
Ashraf Omran

The main objective of the current investigation is to provide a simple procedure to select the controller gains for an aircraft with a largely wide complex flight envelope with different source of nonlinearities. The stability and control gains are optimally devised using genetic algorithm. Thus, the gains are tuned based on the information of a single designed mission. This mission is assigned to cover a wide range of the aircraft’s flight envelope. For more validation, the resultant controller gains were tested for many off-designed missions and different operating conditions such as mass and aerodynamic variations. The results show the capability of the proposed procedure to design a semiglobal robust stability and control augmentation system for a highly maneuverable aircraft such as F-16. Unlike the gain scheduling and other control design methodologies, the proposed technique provides a semi-global single set of gains for both aircraft stability and control augmentation systems. This reduces the implementation efforts. The proposed methodology is superior to the classical control method which rigorously requires the linearization of the nonlinear aircraft model of the investigated highly maneuverable aircraft and eliminating the sources of nonlinearities mentioned above.


2005 ◽  
Vol 127 (2) ◽  
pp. 394-401 ◽  
Author(s):  
K. Khawaja ◽  
L. Seneviratne ◽  
K. Althoefer

Conform™ extrusion is a very versatile manufacturing process enabling the production of a wide range of extruded profiles. It is critical to maintain a precise predefined wheel-tooling gap for the efficient running of the Conform extrusion process and to maintain high product quality. However, this is a challenging task due to the hostile environment, high operating temperatures, and required accuracy. An accurate high-temperature gap measurement system for Conform extrusion machinery, using a capacitive sensing system, is developed in this study. The sensor is implemented in a copper Conform extrusion machine, and experimental results are presented, providing for the first time a detailed view of Conform Extrusion gap behavior during production. It is shown that the proposed gap-sensing and control system results in a number of advantages, including reduced machine setup times, reduced flash (waste) rates, and on-line monitoring and control of gap size. The research is carried out in collaboration with Holton Machinery Ltd., a leading manufacturer of Conform Extrusion machinery.


2015 ◽  
Vol 137 (8) ◽  
Author(s):  
Guanghua Wang ◽  
Jordi Estevadeordal ◽  
Nirm Nirmalan ◽  
Sean P. Harper

Online line-of-sight (LOS) pyrometer is used on certain jet engines for diagnosis and control functions such as hot-blade detection, high-temperature limiting, and condition-based monitoring. Hot particulate bursts generated from jet engine combustor at certain running conditions lead to intermittent high-voltage signal outputs from the LOS pyrometer which is ultimately used by the onboard digital engine controller (DEC). To study the nature of hot particulates and enable LOS pyrometer functioning under burst conditions, a multicolor pyrometry (MCP) system was developed under DARPA funded program and tested on an aircraft jet engine. Soot particles generated as byproduct of combustion under certain conditions was identified as the root cause for the signal burst in a previous study. The apparent emissivity was then used to remove burst signals. In current study, the physics based filter with MCP algorithm using apparent emissivity was further extended to real-time engine control by removing burst signals at real time (1 MHz) and at engine DEC data rate. Simulink models are used to simulate the performances of the filter designs under engine normal and burst conditions. The results are compared with current LOS pyrometer results and show great advantage. The proposed model enables new LOS pyrometer design for improved engine control over wide range of operating conditions.


SIMULATION ◽  
2017 ◽  
Vol 94 (2) ◽  
pp. 145-161
Author(s):  
Azzedine Yahiaoui

The use of computer-based automation and control systems for smart sustainable buildings, often so-called Automated Buildings (ABs), has become an effective way to automatically control, optimize, and supervise a wide range of building performance applications over a network while achieving the minimum energy consumption possible, and in doing so generally refers to Building Automation and Control Systems (BACS) architecture. Instead of costly and time-consuming experiments, this paper focuses on using distributed dynamic simulations to analyze the real-time performance of network-based building control systems in ABs and improve the functions of the BACS technology. The paper also presents the development and design of a distributed dynamic simulation environment with the capability of representing the BACS architecture in simulation by run-time coupling two or more different software tools over a network. The application and capability of this new dynamic simulation environment are demonstrated by an experimental design in this paper.


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