Increasing the efficiency of series D49 diesel engines by transfer to gas engine fuel

Author(s):  
Alexey Muratov ◽  
Andrey Balakin ◽  
Denis Bardin ◽  
Valentina Tselikovskaya ◽  
Leyla Kurmanova

Objective: Studying the effect of diesel locomotives on the use of natural gas as motor fuel. Identification of the main advantages of using natural gas in internal combustion engines. Analysis of the effect of gas engine fuel on the performance of diesel locomotive power plants. Methods: Simulation of the working process of two engines: the first – on diesel fuel, the second – on the gas mixture. Adjustment of the mathematical model according to the real parameters of 1А-5Д49-2 diesel engine, taken during the rheostat tests of 2ТЭ116 diesel locomotive. Conducting calculation and experimental studies to assess the effect of the complete replacement of diesel fuel with natural gas on the operation of the locomotive power plant; accumulation of computational and experimental data, their systematization and statistical analysis. Theoretical dependences of the change in the specific effective fuel consumption of a diesel engine operating on natural gas through the gas cycle on the position of the driver’s controller, as well as dependences of the change in the effective performance of a diesel engine have been discussed. The calculated values are compared for the diesel engine operating on natural gas and the diesel engine operating on diesel fuel. Results: The calculated dependencies of the performance of Series 1А-5Д49-2 (16ЧН26/26) diesel engine of 2ТЭ116 diesel locomotive with the use of gas engine fuel have been obtained. The obtained data has been analyzed allowing carrying out theoretical estimation of efficiency of natural gas used as gas engine fuel throughout the entire operating range of 1А-5Д49-2 (16ЧН26/26) diesel engine of 2ТЭ116 diesel locomotive. A conclusion was confirmed about the expediency and efficiency of using natural gas in railway transport, particularly diesel locomotives. The influence of replacement of diesel fuel with natural gas on the performance indicators of diesel locomotives has been determined. Practical importance: The obtained dependencies will help in forecasting and in the theoretical evaluation of the feasibility of using natural gas as a motor fuel for locomotive power plants.

Author(s):  

The prospects of using hydrogen as a motor fuel are noted. The problems that arise when converting a diesel engine to run on hydrogen are considered. The features of the organization of the working process of enginesrunning on hydrogen are analyzed. A method of supplying a hydrogenair mixture to a diesel engine is investigated. To supply hydrogen to the engine cylinders, it is proposed to use the Leader4M installation developed by TechnoHill Club LLC (Moscow). Experimental studies of a stationary diesel engine of the D245.12 S type with the supply of hydrogen at the inlet obtained at this installation are carried out. At the maximum power mode, the supply of hydrogen from this installation to the inlet of the diesel engine under study was 0.9 % by weight (taking into account the difference in the calorific value of oil diesel fuel and hydrogen). Such a supply of hydrogen in the specified mode made it possible to increase the fuel efficiency of the diesel engine and reduce the smoke content of exhaust gases, carbon monoxide and unburned hydrocarbon emissions. Keywords internal combustion engines; diesel engine; diesel fuel; hydrogen; hydrogenair mixture; fuel efficiency; exhaust gas toxicity indicators


Author(s):  
Tomi R. Krogerus ◽  
Mika P. Hyvönen ◽  
Kalevi J. Huhtala

Diesel engines are widely used due to their high reliability, high thermal efficiency, fuel availability, and low consumption. They are used to generate power, e.g., in passenger cars, ships, power plants, marine offshore platforms, and mining and construction machines. The engine is at heart of these applications, so keeping it in good working condition is vital. Recent technical and computational advances and environmental legislation have stimulated the development of more efficient and robust techniques for the diagnostics of diesel engines. The emphasis is on the diagnostics of faults under development and the causes of engine failure or reduced efficiency. Diesel engine fuel injection plays an important role in the development of the combustion in the engine cylinder. Arguably, the most influential component of the diesel engine is the fuel injection equipment; even minor faults can cause a major loss of efficiency of the combustion and an increase in engine emissions and noise. With increased sophistication (e.g., higher injection pressures) being required to meet continuously improving noise, exhaust smoke, and gaseous emission regulations, fuel injection equipment is becoming even more susceptible to failure. The injection systems have been shown to be the largest contributing factor in diesel engine failures. Extracting the health information of components in the fuel injection system is a very demanding task. Besides the very time-consuming nature of experimental investigations, direct measurements are also limited to selected observation points. Diesel engine faults normally do not occur in a short timeframe. The modeling of typical engine faults, particularly combustion related faults, in a controlled manner is thus vital for the development of diesel engine diagnostics and fault detection. Simulation models based on physical grounds can enlarge the number of studied variables and also obtain a better understanding of localized phenomena that affect the overall behavior of the system. This paper presents a survey of the analysis, modeling, and diagnostics of diesel fuel injection systems. Typical diesel fuel injection systems and their common faults are presented. The most relevant state of the art research articles on analysis and modeling of fluid injection systems as well as diagnostics techniques and measured signals describing the behavior of the system are reviewed and the results and findings are discussed. The increasing demand and effect of legislation related to diagnostics, especially on-board diagnostics (OBD), are discussed with reference to the future progress of this field.


2020 ◽  
Vol 157 ◽  
pp. 01003 ◽  
Author(s):  
Vitaliy Asabin ◽  
Alexey Roslyakov ◽  
Leyla Kurmanova ◽  
Sergey Petukhov ◽  
Maxim Erzamayev

This research paper contains the results of analysis of a range of variation of the lower heating value of gas during the process of conversion of diesel locomotive engines to operation on natural gas as motor fuel. It was demonstrated in this paper that the range of variation of the lower heating value at the various fields considered in it varied within the limits to 32.4%. A proposal was made to take into consideration the so-termed lower heating value of diesel fuel and natural gas when running diesel locomotive engines on liquid-gas fuel complementary to atmospheric conditions.


Author(s):  
Petar Kazakov ◽  
Atanas Iliev ◽  
Emil Marinov

Over the decades, more attention has been paid to emissions from the means of transport and the use of different fuels and combustion fuels for the operation of internal combustion engines than on fuel consumption. This, in turn, enables research into products that are said to reduce fuel consumption. The report summarizes four studies of fuel-related innovation products. The studies covered by this report are conducted with diesel fuel and usually contain diesel fuel and three additives for it. Manufacturers of additives are based on already existing studies showing a 10-30% reduction in fuel consumption. Comparative experimental studies related to the use of commercially available diesel fuel with and without the use of additives have been performed in laboratory conditions. The studies were carried out on a stationary diesel engine СМД-17КН equipped with brake КИ1368В. Repeated results were recorded, but they did not confirm the significant positive effect of additives on specific fuel consumption. In some cases, the factors affecting errors in this type of research on the effectiveness of fuel additives for commercial purposes are considered. The reasons for the positive effects of such use of additives in certain engine operating modes are also clarified.


2020 ◽  
pp. 22-30
Author(s):  
SERGEY N. DEVYANIN ◽  
◽  
VLADIMIR A. MARKOV ◽  
ALEKSANDR G. LEVSHIN ◽  
TAMARA P. KOBOZEVA ◽  
...  

The paper presents the results of long-term research on the oil productivity and chemical composition of soybean oil of the Northern ecotype varieties in the Central Non-Black Earth Region. The authors consider its possible use for biodiesel production. Experiments on growing soybeans were carried out on the experimental fi eld of Russian State Agrarian University –Moscow Timiryazev Agricultural Academy (2008-2019) on recognized ultra-early ripening varieties of the Northern ecotype Mageva, Svetlaya, Okskaya (ripeness group 000). Tests were set and the research results were analyzed using standard approved methods. It has been shown that in conditions of high latitudes (57°N), limited thermal resources of the Non-Chernozem zone of Russia (the sum of active temperatures of the growing season not exceeding 2000°С), the yield and productivity of soybeans depend on the variety and moisture supply. Over the years, the average yield of soybeans amounted to 1.94 … 2.62 t/ha, oil productivity – 388 … 544 kg/ha, oil content – 19…20%, the content of oleic and linoleic fatty acids in oil – 60%, and their output from seeds harvested – 300 kg/ha. It has been established that as soybean oil and diesel fuel have similar properties,they can be mixed by conventional methods in any proportions and form stable blends that can be stored for a long time. Experimental studies on the use of soybean oil for biodiesel production were carried out on a D-245 diesel engine (4 ChN11/12.5). The concentrations of toxic components (CO, CHx, and NOx) in the diesel exhaust gases were determined using the SAE-7532 gas analyzer. The smoke content of the exhaust gases was measured with an MK-3 Hartridge opacimeter. It has been experimentally established that the transfer of a diesel engine from diesel fuel to a blend of 80% diesel fuel and 20% lubrication oil leads to a change in the integral emissions per test cycle: nitrogen oxides in 0.81 times, carbon monoxide in 0.89 times and unburned hydrocarbons in 0.91 times, i.e. when biodiesel as used as a motor fuel in a serial diesel engine, emissions of all gaseous toxic components are reduced. The study has confi rmed the expediency of using soybeans of the Northern ecotype for biofuel production.


Author(s):  
Shuonan Xu ◽  
David Anderson ◽  
Mark Hoffman ◽  
Robert Prucka ◽  
Zoran Filipi

Energy security concerns and an abundant supply of natural gas in the USA provide the impetus for engine designers to consider alternative gaseous fuels in the existing engines. The dual-fuel natural-gas diesel engine concept is attractive because of the minimal design changes, the ability to preserve a high compression ratio of the baseline diesel, and the lack of range anxiety. However, the increased complexity of a dual-fuel engine poses challenges, including the knock limit at a high load, the combustion instability at a low load, and the transient response of an engine with directly injected diesel fuel and port fuel injection of compressed natural gas upstream of the intake manifold. Predictive simulations of the complete engine system are an invaluable tool for investigations of these conditions and development of dual-fuel control strategies. This paper presents the development of a phenomenological combustion model of a heavy-duty dual-fuel engine, aided by insights from experimental data. Heat release analysis is carried out first, using the cylinder pressure data acquired with both diesel-only and dual-fuel (diesel and natural gas) combustion over a wide operating range. A diesel injection timing correlation based on the injector solenoid valve pulse widths is developed, enabling the diesel fuel start of injection to be detected without extra sensors on the fuel injection cam. The experimental heat release trends are obtained with a hybrid triple-Wiebe function for both diesel-only operation and dual-fuel operation. The ignition delay period of dual-fuel operation is examined and estimated with a predictive correlation using the concept of a pseudo-diesel equivalence ratio. A four-stage combustion mechanism is discussed, and it is shown that a triple-Wiebe function has the ability to represent all stages of dual-fuel combustion. This creates a critical building block for modeling a heavy-duty dual-fuel turbocharged engine system.


Author(s):  
P M Bhatt

Increasing industrialization and motorization led to a significant rise in demand of petroleum products. As these are the non-renewable resources, it will be troublesome to predict the availability of these resources in the future, resulting in uncertainty in its supply and price and is impacting growing economies like India importing 80% of the total demand of the petroleum products. Many attempts have been made by different researchers to find out alternate fuels for Internal Combustion engines. Many alternate fuels like Biodiesel, LPG (Liquefied Petroleum Gas), CNG (Compressed Natural Gas) and Alcohol are being used nowadays by different vehicles. In this context pyrolysis of scrap tyres can be used effectively to produce oil, thereby solving the problem of waste tyre disposal. In the present study, Experimental investigations were carried out to evaluate the performance and emission characteristics of a single cylinder diesel engine fueled by TPO10, TPO15, and TPO20 at a crank angle 280 before TDC (Top Dead Centre) and injection pressure of 180 bar keeping the blend quality by controlling the density and viscosity of tyre pyrolysis oil within permissible limit of euro IV diesel requirement. The performance and emission results were analyzed and compared with that of diesel fuel operation. The results of investigations indicate that the brake thermal efficiency of the TPO - DF blend decreases by 4 to 8%. CO emissions are slightly higher but within permissible limit of euro IV emission standards. HC emissions are higher by about 40 to 60% at partial load whereas smoke opacity is lower by about 14% to 22% as compared to diesel fuel.


Author(s):  
Yoichi Niki ◽  
Yoshifuru Nitta ◽  
Hidenori Sekiguchi ◽  
Koichi Hirata

This study focuses NH3 as an alternative fuel for internal combustion engines, because NH3 is known as a H2 carrier and its combustion does not produce CO2 causing global warming. On the other hand, some reports show that unburned NH3 and N2O appear in exhaust gas, when NH3 is used as fuel for compression ignition or spark ignition engines. NH3 is toxic and N2O is one of the greenhouse gases. These emissions should not be emitted. These reports point out that exhaust gas after treatments and/or injection strategies can be effective to reduce these emissions. From our previous investigations, it was confirmed that NH3 and N2O were contained in the exhaust gas of a conventional diesel engine with NH3 gas mixed into the engine intake. In this study, NH3 combustion processes in the diesel engine were investigated from the experimental results. Based on the investigations, a pilot or postinjection was conducted to reduce emissions of NH3 and N2O. In this paper, first the experimental results of the combustion and exhaust emission characteristics on the conventional diesel engine with NH3 gas mixed into the engine intake are shown. NH3 and N2O emissions are then verified by analyzing the exhaust gas. Next, NH3 combustion processes in the diesel engine are considered from the experimental results to report on the effects of a pilot and postdiesel fuel injection on NH3 and N2O production processes. The experimental results suggest that the multiple diesel fuel injections would be one of the effective measures to reduce N2O and NH3 emissions on NH3 and diesel dual-fueled engine.


2013 ◽  
Vol 318 ◽  
pp. 371-374
Author(s):  
Chen Fan

There was a conflict between NOx emission and engine power of modified natural gas engine. Influence facters of NOx emission and emission characteristics of existing modified engine were studied. Emission and engine power of natural gas engine modified from gasoline and diesel engine were compared. Then some sugesstion are brought out for designing low NOx emission natural gas engine and promote engine power.


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