scholarly journals Fiber-Reinforced Cement Paste Composites for Better Sustainability

Author(s):  
Mohamad Hanafi ◽  
Ertug Aydin ◽  
Abdullah Ekinci

Extinction of natural resources builds up pressure on governments to invest in research to find more sustainable resources for construction sector. Earlier studies on mortar and concrete show that bottom ash and basalt fiber are independently alternative binder in the concrete sector. This study aims to use bottom ash and basalt fiber blends as alternative novel-based composites in pure cement paste. Strength and durability properties of two different percentages of bottom ash (40% and 50%) and three volume fractions of basalt fiber (0.3%, 0.75%, and 1.5%) were used at three curing periods (7, 28, and 56 days). In order to measure physical properties of the basalt-reinforced bottom ash cement paste composites flowability, dry unit weight, porosity and water absorption measurements at 7, 28, and 56 days of curing were performed. Furthermore, mechanical properties of composites determined by unconfined compressive strength and flexural strength tests. Finally, to assess the durability sulfate-resistance and seawater-resistance tests have been performed on composites at 28 and 56 days of curing. Results showed that addition of basalt fiber improves physical, mechanical and chemical stability properties of paste up to a limiting basalt fiber addition (0.3% volume fraction) where above an adverse effect have been monitored. It is clear that observed results can lead to development of sustainability strategies in the concrete industry by utilizing bottom ash and basalt fiber as an alternative binder.

Materials ◽  
2020 ◽  
Vol 13 (8) ◽  
pp. 1952
Author(s):  
Mohamad Hanafi ◽  
Ertug Aydin ◽  
Abdullah Ekinci

Extinction of natural resources builds up pressure on governments to invest in research to find more sustainable resources within the construction sector. Earlier studies on mortar and concrete show that bottom ash and basalt fiber are independently alternative binders in the concrete sector. This study aims to use bottom ash and basalt fiber blends as alternative novel-based composites in pure cement paste. The strength and durability properties of two different percentages of bottom ash (40% and 50%) and three volume fractions of basalt fiber (0.3%, 0.75%, and 1.5%) were used at three curing periods (7, 28, and 56 days). In order to measure the physical properties of the basalt-reinforced bottom ash cement paste composites flowability, dry unit weight, porosity, and water absorption measurements at 7, 28, and 56 days of curing were performed. Furthermore, the mechanical properties of composites were determined by unconfined compressive strength and flexural strength tests. Finally, to assess the durability, sulfate-resistance and seawater-resistance tests have been performed on composites at 28 and 56 days of curing. Results showed that the addition of basalt fiber improves the physical, mechanical, and chemical stability properties of paste up to a limiting basalt fiber addition (0.3% volume fraction) where, above, an adverse effect has been monitored. It is clear that observed results can lead to the development of sustainability strategies in the concrete industry by utilizing bottom ash and basalt fiber as an alternative binder.


2016 ◽  
Vol 2016 ◽  
pp. 1-5 ◽  
Author(s):  
Yury Barabanshchikov ◽  
Ilya Gutskalov

The research object of the paper is cement paste with the particulate reinforcement of basalt fiber. Regardless of fibers’ length at the same fiber cement mix workability and cement consumption equality compressive solidity of the specimens is reduced with increasing fiber content. This is due to the necessity to increase the water-cement ratio to obtain a given workability. The flexural stability of the specimens with increasing fiber content increments in the same conditions. There is an optimum value of the fibers’ dosage. That is why stability has a maximum when crooking. The basaltic fiber particulate reinforcement usage can abruptly increase the cement paste level limiting extensibility, which is extremely important in terms of crack resistance.


2021 ◽  
Author(s):  
Mohammed Najı Ahmed Abu Aeshah ◽  
Gökhan Kaplan

Abstract In this study, the use of copper slag and aggregate together with basalt fiber in cement-based composites was studied. It was aimed to contribute to the ecosystem by using copper waste, which is an environmental problem, in cement-based composites. In addition, the effect of basalt fiber on the strength and durability properties of composites was investigated. Taguchi optimization was carried out for cement-based composites. In this context, Taguchi L18 matrix was used. Copper slag was used at rates of 0, 7.5% and 15%, and copper aggregate at rates of 0, 25% and 50%. Basalt fibers of 6 and 12 mm length were used at the rates of 1%, 2% and 3%. The w/b ratios of the mixtures were chosen as 0.40, 0.50 and 0.60. Durability tests such as permeability, freeze-thaw and sulphate resistance with fresh and hardened mortar properties were performed on 18 different mixtures. In terms of the 7, 28 and 91-day flexural and compressive strength of the mixtures, the use of 1% of 6 mm long fiber in the mixtures with a w/b ratio of 0.40 provided more positive results. In terms of freeze-thaw resistance, it is necessary to use 3% of 6 mm long fiber in mixtures with 0.40 w/b. The use of 7.5% copper slag reduced the water penetration depth. The use of 15% copper slag in mixtures affected by sodium sulphate reduced the expansion values. Since the increase in the ratio of copper aggregate decreased the aggregate volume, it caused the drying shrinkage values to increase. As a result, it was observed that copper slag has a more positive effect than copper aggregate for the strength and durability of composites. However, by using 25% of copper aggregate by sacrificing some features, it can contribute to the environment and ecosystem. The use of basalt fiber with a length of 6 mm and a ratio of 1% increased the mechanical properties, while the use of 3% contributed significantly to the freeze-thaw resistance. It was determined that copper wastes contribute to the environment and ecosystem by using them instead of cement and aggregate.


2020 ◽  
Vol 12 (2) ◽  
pp. 269-275
Author(s):  
Hakan Çağlar ◽  
Arzu Çağlar ◽  
Ömer Can

In this study, it was aimed to develop properties of cement paste having standard properties and produce a graphene doped Polyvinyl Alcohol (PVA) and boron-based cement paste in this context. This type of special cement is mixed with PVA as polymer additive material so it can have a higher strength and sufficient elasticity per unit weight. Also, boric acid which can absorb neutrons having poisonous effect in nuclear reactions is added into the cement in order to minimize environmental disaster caused by a nuclear accident. Compressive and bending strengths were measured based on TSE tests of graphene doped PVA and boron-based cement paste. Then, samples were measured by Brunauer-Emmett-Teller Method (BET) and subjected to X-ray Diffraction (XRD). In XRD measurements, crystalline structure was observed in all materials. According to compressive strength tests, as the graphene amount increases compressive strength also increases, however in bending strength tests as the graphene amount increases bending strength decreases. Although the values of bending strength of samples produced decreased with increase of graphene content, these values were found to be above the standard values. In addition to boron, graphene admixture has a significant effect on material with its positive strength properties.


Materials ◽  
2021 ◽  
Vol 14 (4) ◽  
pp. 877 ◽  
Author(s):  
Neslihan Doğan-Sağlamtimur ◽  
Ahmet Bilgil ◽  
Magdalena Szechyńska-Hebda ◽  
Sławomir Parzych ◽  
Marek Hebda

Bottom ash (BA) is an industrial solid waste formed by the burning of coal. The environmental problems and storage costs caused by this waste increase with every passing day. In this study, the use of BA as an additive (clay substitute) in fired brick production was investigated. The study consisted of two stages. In the first stage, cylinder blocks were produced from clay used in brick production. The second stage was the examination of the experimental substitution of clay with 10, 20, 30 and 40% BA. Samples were fired at 900, 1000, 1100 and 1150 °C to produce fired brick samples. The unit weight, compressive strength (before and after freeze–thawing) and water absorption were analyzed for the samples. The unit weight values decreased in the samples containing BA. The mechanical properties met the conditions prescribed in the relevant standards; i.e., all of the samples fired at 1100 and 1150 °C had a sufficient compressive strength over 20 MPa. The high potential of fired bricks for the construction industry was proved. BA can be used as a clay substitute, while the developed protocol can be used to effectively produce fired bricks.


2011 ◽  
Vol 311-313 ◽  
pp. 201-204
Author(s):  
Hong Zhong Ru ◽  
Ran Ran Zhao

Electrical conductive carbon black-filled cement-based composites are significant as multifunctional structural materials. Double percolation in carbon black-filled cement-based composites involves both carbon black particle percolation and cement paste percolation, which has great effect on the resistivity of composites. Based on double percolation theory, the influences of sand-binder ratio and carbon black volume fraction on the resistivity of carbon black-filled cement-based composites are investigated. The results show that besides carbon black volume fraction, sand-binder ratio is a key factor affecting double percolation behavior in carbon black-filled cement-based composites. At a fixed carbon black content in overall mortar, with increasing sand-binder ratio, the cement paste percolation though aggregate phase increases due to high obstruction of aggregate but the carbon black particle percolation in cement paste decreases. This is because that the microstructure of aggregate is impenetrable so that the carbon black particles are limited in cement paste, that is, the carbon black content in paste is compacted and large amount of conductive paths are generated by lapped adjacent carbon black particles in paste. The double percolation in the electrical conduction in carbon black-filled cement-based composites is observed when the carbon black volume fraction is 7.5% and sand-binder ratio is 1.4, and its resistivity is only 3200 Ωcm, so that a sand-binder ratio of 1.4 and 7.5% carbon black volume fraction or more are recommended for attaining high conductivity with a compromise between workability and conductivity.


Materials ◽  
2018 ◽  
Vol 11 (8) ◽  
pp. 1418 ◽  
Author(s):  
Maria Navarro-Mas ◽  
Juan García-Manrique ◽  
Maria Meseguer ◽  
Isabel Ordeig ◽  
Ana Sánchez

Although there are many machining studies of carbon and glass fiber reinforced plastics, delamination and tool wear of basalt fiber reinforced plastics (BFRP) in edge trimming has not yet studied. This paper presents an end milling study of BFRP fabricated by resin transfer molding (RTM), to evaluate delamination types at the top layer of the machined edge with different cutting conditions (cutting speed, feed rate and depth of cut) and fiber volume fraction (40% and 60%). This work quantifies delamination types, using a parameter Sd/L, that evaluates the delamination area (Sd) and the length (L), taking into account tool position in the yarn and movement of yarns during RTM process, which show the random nature of delamination. Delamination was present in all materials with 60% of fiber volume. High values of tool wear did not permit to machine the material due to an excessive delamination. Type II delamination was the most usual delamination type and depth of cut has influence on this type of delamination.


2018 ◽  
Vol 7 (3.12) ◽  
pp. 209
Author(s):  
Bletty Baby ◽  
Jerry Anto ◽  
Basil Johny ◽  
Sreenath S

In this study, observations were made on the effect of blending cement with fly ash and Alccofine on the fresh and hardened properties of micro steel fibre reinforced self-consolidating concrete (SCC). SCC mixes were prepared based on EFNARC guidelines. Blending has been done by replacing 5%, 10% and 15% of cement with Alccofine. Slump flow, L-box and V-funnel tests were conducted to study the flow characteristics of SCC. Compressive strength, split tensile strength, and flexural strength tests were performed to assess the strength characteristics. It was observed that the SCC with 10% replacement of cement with Alccofine showed better results than the other mixes. Further, the modification of the optimum blend with 10% Alccofine was made by adding variable percentages (0.5%, 1% and 1.5% by volume) of micro steel fibres and strength tests were conducted to optimise the fibre content. The strength degradation of the SCC with optimum Alccofine and fibre content exposed to alkaline, chloride and sulphate solutions was also studied.


Concrete is a globally utilized material in the construction field. In the last few decades, Concrete consumption has become multifold and usage has enhanced in massive scale due to the rapid growth of infra sector. Generally, Concrete consists of cement, aggregate, and water; these ingredients become more expensive day by day and additionally hard to please and is increasing widely. During the process of making Ordinary Portland Cement(OPC) produces a large amount of greenhouse gases and the environment being polluted. To minimize the cement utilization and environmental issues is essential to switch the cement by another alternate materials such as pozzolanas. The various number of pozzolanic materials comes from industrial wastes are Groundz Granulatedz Blastz furnacez Slagz (GGBS), xFlyqAsh (FA), zSilicazFume (SF), Metakaolin (MK) etc are utilized in concrete. Similarly, the availability of river sand is getting drained furthermore it turns out troublesome. In order to avoid this problem river sand is alter by zManufacturedkSand (M Sand). An attempt is made in the present investigation to study on properties of fiber reinforced concrete (qsteelu fibers @ 1% of binder) of M40 grade made with OPC, GGBS, MK and manufactured sand. In this study, OPC is replaced by GGBS and MK in different proportions. By casting requisite number of cubes, cylinders then zMechanical properties are determined such as fCompressivekstrength,sSplitdtensile strength tests and durability properties are determined by conducting Water absorption and Sorptivity tests. Test results are compared between controlled concrete and innovative concrete of M40 grade.It is observed that 30%(15%GGBS,15%MK) replacement is optimum for strength and durability criteria.


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