Development of Technology for Creating Composite Materials of Machine Tool

2015 ◽  
Vol 9 (6) ◽  
pp. 714-719
Author(s):  
Ikuo Tanabe ◽  

A technology for creating new composite materials with hybrid properties desired by many designers was developed and evaluated. Young’s modulus, density, coefficient of linear expansion, specific heat and thermal conductivity were calculated through a newly developed software. This software has two functions which are (1) the selection of adequate materials and the calculation of their ratios to achieve specific desired properties in a new composite material (2) the calculation of resultant properties given that the component materials and their rations in a composite material are known. The new composite material for the tool post of a machine tool was manufactured and evaluated. It is concluded from the results that the technology was very effective and useful for development of a new composite material with several hybrid properties.

2014 ◽  
Vol 918 ◽  
pp. 21-26
Author(s):  
Chen Kang Huang ◽  
Yun Ching Leong

In this study, the transport theorem of phonons and electrons is utilized to create a model to predict the thermal conductivity of composite materials. By observing or assuming the dopant displacement in the matrix, a physical model between dopant and matrix can be built, and the composite material can be divided into several regions. In each region, the phonon or electron scattering caused by boundaries, impurities, or U-processes was taken into account to calculate the thermal conductivity. The model is then used to predict the composite thermal conductivity for several composite materials. It shows a pretty good agreement with previous studies in literatures. Based on the model, some discussions about dopant size and volume fraction are also made.


2019 ◽  
Vol 27 (06) ◽  
pp. 1950161
Author(s):  
CAIXIA SUN ◽  
FENGYUN ZHANG ◽  
HONGXIA ZHANG ◽  
NIANLONG ZHANG ◽  
SHOUYING LI ◽  
...  

The effect of graphene content (0.08, 0.16 and 0.33[Formula: see text]wt.%) on the thermal conductivity and thermal aging performance of an Sn based composite material with 0.7[Formula: see text]wt.% Cu and various graphene additions was investigated via X-ray diffraction (XRD), scanning electron microscope (SEM) and accelerated thermal aging test. The XRD results showed that the graphene diffraction intensity was weak (approximately 10∘) due to little content and distribution of the graphene on the surface of the composite materials. After thermal aging testing the diffraction intensity on some crystal planes of the composite materials was enhanced, proving that preferential growth occurs on the crystal plane. SEM results showed that before aging testing no whiskers were generated on the surface of the composite materials. After the accelerated thermal aging at 100∘C for 24[Formula: see text]h, whisker growth became apparent in the composite materials. All the whiskers were located in the grains rather than on the grain boundaries of the composite materials. The highest thermal conductivity was obtained at 0.16[Formula: see text]wt.% graphene addition (indicated as 0.16[Formula: see text]wt.% graphene–0.7[Formula: see text]wt.% Cu/Sn). After the accelerated thermal aging at 100∘C for 24[Formula: see text]h, the bamboo-shaped whiskers with a low aspect ratio grew in large quantities on the surface of the 0.16[Formula: see text]wt.% graphene–0.7[Formula: see text]wt.% Cu/Sn composite material, while when the aging was at 100∘C for 366[Formula: see text]h the thermal conductivity decreased from 67[Formula: see text]W[Formula: see text][Formula: see text][Formula: see text][Formula: see text] to 52[Formula: see text]W[Formula: see text][Formula: see text][Formula: see text][Formula: see text]. When the graphene addition was 0.33[Formula: see text]wt.% (indicated as 0.33[Formula: see text]wt.% graphene–0.7[Formula: see text]wt.% Cu/Sn) the thermal conductivity maintains a value above 59[Formula: see text]W[Formula: see text][Formula: see text][Formula: see text][Formula: see text] after the accelerated thermal aging.


1992 ◽  
Vol 114 (3) ◽  
pp. 451-458 ◽  
Author(s):  
H. M. Karandikar ◽  
F. Mistree

The use of composite materials has provided designers with increased opportunities for tailoring structures and materials to meet load requirements and changing and demanding environments. This has led to their increased use in structural applications. As with traditional materials the selection of an appropriate material for a design is important. In case of design using composite materials the selection of a material consists of selecting a fiber-resin combination which meets all design requirements. This involves choosing the fiber, the resin, and the proportion of these two constituents in the composite material. The phrase “material selection” refers to the problem of laminate selection. This corresponds to the task of choosing a fiber and resin combination based on technical and economic factors. Materials tailoring, on the other hand, involves manipulating the composition of the composite material to achieve desired properties and it is the selection of a fiber and resin simultaneously but separately. In this paper we present, through an example, a multiobjective optimization-based method for assisting a designer in tailoring composite materials for specific technical and economic objectives.


Author(s):  
A. Aakash ◽  
S. Selvaraj

Composite materials have the great potential and widely used as building material in numerous applications. Polymer composite material obtains the necessary properties in a controlled significant degree by the selection of strands and lattice. The properties of the materials have been selected by choosing the correct proportion of matrix and reinforcements. To build the quality of the material by expanding the fiber substance of the material. In this current examination, the mechanical properties of the glass fiber and graphite is strengthened with epoxy polymer composite were considered. Here the open embellishment method was received for the manufacture of the polymer composite The mechanical properties, for example, rigidity, compression quality, sway quality and water ingestion test was resolved according to the ASTM norms. The mechanical properties were improved as the filaments support content expanded in the grid material.


Materials ◽  
2005 ◽  
Author(s):  
Gustavo Gutierrez ◽  
Juan Catan˜o ◽  
Carmen Melendez ◽  
Oscar Perales-Perez ◽  
M. S. Tomar ◽  
...  

There are presently many applications using nanofluids in thermal engineering. Some examples include the use of nanoparticles in conventional coolants to enhance heat transfer rate by increasing its thermal conductivity. Other applications include the sealing of bearing cases and sealing of rotary shafts. Even at low weight concentration, thermal conductivity increases significantly. In biotechnology, magnetic nanoparticles have been proposed for thermal treatment of tumor using nanoshells and alternating magnetic fields to generate heat in localized points. This paper evaluates the use of aqueous ferrofluid composed of MnxZn1−xFe2O4 nanoparticles for cooling applications in the ambient temperature range. The use of ferromagnetic fluid for cooling applications represents an encouraging alternative to traditional methods; the fact that the fluid can be pumped with no moving mechanical parts, using the magnetocaloric effect, can be a great advantage for many applications where maintenance or power consumption are undesirable. A magnetic fluid suitable for this specific application has to have certain specific properties, like low Curie temperature, high magnetization, low viscosity and high specific heat. The selection of this ferrofluid is made based on its low Curie temperature (Tc), high saturation magnetization (Ms), low viscosity and high specific heat. The selection of a Mn-Zn ferrite-based aqueous ferrofluid was made based on its low Curie temperature compared with more commercially common magnetite-based ones. The synthesis of the ferrite nanoparticles was carried out by chemical precipitation and the process is described further on. Magnetic characterization of MnxZn1−xFe2O4 nanoparticles included the determination of Ms as a function of composition at 300K and the dependence of Ms with temperature for a specific ‘x’ value. Both types of measurements were carried out by using SQUID (Superconducting Quantum Interference Device) magnetometer.


2010 ◽  
Vol 123-125 ◽  
pp. 7-10
Author(s):  
Ho Sung Lee

In this study, thermal responses of advanced fiber/epoxy matrix composite materials are considered for spacecraft thermal design. These thermal responses are important, because the localized thermal behavior from applied heat loads can induce thermal stresses, which can lead to functional failure of the spacecraft system. Since most of polymer matrices exhibit relatively poor thermal conductivity, the composite materials have been widely considered only for structural application and little for thermal application. However, recently pitch-based high performance carbon fiber becomes available and this fiber shows high thermal conductivity. Because of this combination of low CTE and high thermal conductivity, continuous carbon fiber composites make them suitable for thermal management of spacecraft. The advanced composite material is composed of a continuous high modulus pitch based fiber (YS90A) and DGEBA epoxy resin(RS3232). It was demonstrated that advanced composite material satisfied thermal requirement for a lightweight thermal radiator for heat rejection of communication satellite.


2015 ◽  
Vol 1090 ◽  
pp. 22-25
Author(s):  
Lin Zhao ◽  
Ming Lei Liu

This paper aims to discuss the composite materials application in ocean oil and gas flexible pipes, from the functional principles to the technical methodology in materials selection and pipe structure design.


2018 ◽  
Vol 7 (3.34) ◽  
pp. 455 ◽  
Author(s):  
Gurushanth B Vaggar ◽  
S C Kamate ◽  
Pramod V Badyankal

In the current work characterization of thermal properties are find out to the prepared specimens of silicon filler hybrid composite materials (silicon filler glass – fiber chop strand). The specimens were prepared by hand layup followed by compression molding machine by non-heating molding technique. Thermal conductivity (K), Coefficient thermal expansion (CTE) and Thermal gravimetric analysis (TGA) are found by composite slab method and by thermal muffler oven in a laboratory. The guard heater is used to supply heat which is measured by voltmeter and ammeter. Thermocouples are placed between the interface of the copper plates and the specimen of silicon filled hybrid polymer composite material (HPC), to read the temperatures. By the experimental readings it is found that the K of silicon filler hybrid composite material directly proportional to the % of silicon fillers for the different trails. The CTE inversely varies with % of silicon fillers and in thermal gravimetric analysis the failure of material takes place at 300°C for a time of 20 minutes and also reduction in mass of silicon inserted hybrid composite material. From the results it has been concluded that the considerable enhance in thermal conductivity with negligible decrease in CTE and increase in thermal resistivity of hybrid composite materials.  


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