scholarly journals Advanced materials used for development of lubricated compositions for die casting

Author(s):  
A. M. Mikhaltsov ◽  
A. A. Pivovarchyk ◽  
A. A. Skaskevich

The article presents the requirements for the lubricants used in die casting of non-ferrous alloys and polymer materials. The methodology for conducting research to determine the lubricating properties of materials, as well as the results of studies of the lubricating qualities of materials used in the development of lubricant compositions for die casting of non-ferrous alloys and polymer products are presented. It is shown that the use of the materials researched under study reduces the effort to extract the metal rod from the casting by 4.5–8.9 times. It has been established that it is advisable to use petroleum jelly and fus (by-product of vegetable oil) as materials used to develop the composition of a lubricant for die-casting non-ferrous alloys and polymer products. The lubricity of these materials is, on average, 28.8–51.2% higher than that of other lubricants studied.

2020 ◽  
Vol 128 ◽  
pp. 81-88 ◽  
Author(s):  
Paweł Kowalik ◽  
Mariusz Fabijański

The purpose of this study is to present the requirements, methodology, and results of research on the impact of biodegradable oil on plastic components used in the construction of a railway turnout. Briefly discussed are what railroad turnouts are, how they work, and what problems occur with substances used for their lubrication. They have an impact on the mechanical properties and durability of products made of polymeric materials. These types of materials absorb various kinds of chemicals, to a greater or lesser degree, and this affects their properties. For the tests, we used a universal lubrication oil with biodegradable properties, which is its most significant advantage. However, it may not cause deterioration of the turnout operation and change the properties of materials used for its construction. These types of oils require more frequent applications on cooperating components. We used the two most popular polymer materials. The first is high-density polyethylene (HDPE), used to make all kinds of rail spacers, dowels for fixing rails, sleeves, etc. The second, polyurethane (PUR) is most commonly used for rail pads of various shapes. The methodology and results of testing the impact of a lubricant (biodegradable oil) on the change of mechanical properties such as strength and hardness are presented. The tests were carried out at various temperatures; the time of exposure to oil was seven days; the results were referred to samples conditioned under standard conditions. The tests carried out on the impact of the biodegradable lubricant on polymeric materials (HDPE and PUR) showed little effect on the change of strength parameters of these materials. Celem niniejszego opracowania jest przedstawienie wymagań, metodyki oraz wyników badań oddziałania biodegradowalnego oleju na elementy z tworzyw sztucznych stosownych w budo-wie rozjazdu kolejowego. Krótko omówiono czym są rozjazdy kolejowe i jak działają oraz jakie występują problemy z substancjami używanymi do ich smarowania, które nie pozostają bez wpływu na właściwości mechaniczne i trwałość wyrobów z materiałów polimerowych. Materiały tego typu wchłaniają różnego rodzaju substancje chemiczne w większym lub mniejszym stopniu, a to ma wpływ na ich właściwości. Do badań został wykorzystany uniwersalny olej do smarowania o biodegradowalnych właściwościach, co jest jego największą zaletą. Jednak nie może on powodować pogorszenia pracy rozjazdu oraz zmieniać właściwości materiałów użytych do jego budowy. Tego typu oleje wymagają częstszego aplikowania na elementy współpracujące ze sobą. W pracy wykorzystano dwa najbardziej popularne materiały polimerowe. Pierw-szy to polietylen o dużej gęstości (HDPE), z którego wykonuje się wszelkiego rodzaju przekładki podszynowe, dyble do mocowania szyn, tuleje, itp. Drugi to poliuretan (PUR) stosowany najczęściej na przekładki podszynowe o różnym kształcie. Zaprezentowano metodykę i wyniki ba-dań oddziaływania środka smarnego (biodegradowalnego oleju) na zmianę właściwości mechanicznych takich jak wytrzymałość oraz twardość. Badania zostały przeprowadzone w różnych temperaturach, a czas ekspozycji na olej wynosił 7 dób, wyniki odniesiono do próbek klimatyzowanych w standardowych warunkach. Przeprowadzone badania oddziaływania biodegradowalnego środka smarnego na tworzywa polimerowe (HDPE i PUR), wykazały niewielki wpływ na zmianę parametrów wytrzymałościowych tych materiałów.


Author(s):  
A. A. Pivovarchyk ◽  
A. M. Mikhaltsov ◽  
Ya. I. Tsishkova

The article describes the requirements for the lubricant used in injection molding of non-ferrous alloys. A methodology for conducting research to determine the sedimentation stability of a prepared lubricant is presented, as well as the results of a study of the sedimentation stability of a lubricant used in non-ferrous alloy die casting. It was established that in order to significantly increase the sedimentation stability of the compositions of lubricants for casting silumin based on the selected components, it is necessary to pre-heat the initial components to a temperature of at least 80 °C and mix them at a rotational speed of the dispersant blades of at least 6000 min–1. The optimal mode of lubrication with high sedimentation stability (more than 200 days) is observed at the following temperature and time indicators: the temperature of the heating of the starting components is at least 90 °C, the mixing time is 5 minutes, and the mixing frequency is 18000 min–1.


Author(s):  
J. Petermann ◽  
G. Broza ◽  
U. Rieck ◽  
A. Jaballah ◽  
A. Kawaguchi

Oriented overgrowth of polymer materials onto ionic crystals is well known and recently it was demonstrated that this epitaxial crystallisation can also occur in polymer/polymer systems, under certain conditions. The morphologies and the resulting physical properties of such systems will be presented, especially the influence of epitaxial interfaces on the adhesion of polymer laminates and the mechanical properties of epitaxially crystallized sandwiched layers.Materials used were polyethylene, PE, Lupolen 6021 DX (HDPE) and 1810 D (LDPE) from BASF AG; polypropylene, PP, (PPN) provided by Höchst AG and polybutene-1, PB-1, Vestolen BT from Chemische Werke Hüls. Thin oriented films were prepared according to the method of Petermann and Gohil, by winding up two different polymer films from two separately heated glass-plates simultaneously with the help of a motor driven cylinder. One double layer was used for TEM investigations, while about 1000 sandwiched layers were taken for mechanical tests.


2011 ◽  
Vol 189-193 ◽  
pp. 4356-4360 ◽  
Author(s):  
E.G. Domek

The work treats about problem of designing of gear with timing belt depending on expected character of exploitation. The work presents constructional features of transmission timing belts depending on materials used for their production. Design of composites and usage of new polymer materials allows for improvement of constructional properties of belts.


2018 ◽  
Author(s):  
Horaţiu Şerbescu ◽  
Constantin Sandu ◽  
Sebastian Vintila ◽  
Andrei Radu ◽  
Filip Niculescu

Author(s):  
Ali Mardani ◽  
Sultan Husein Bayqra ◽  
Süleyman Özen ◽  
Zia Ahmad Faqiri ◽  
Kambiz Ramyar

2021 ◽  
Vol 1 (1) ◽  
Author(s):  
Adi Prastyo Utomo ◽  
Prantasi Harmi Tjahjanti

There is not much plastic welding currently done and not much research has been done on plastic welding. The purpose of this study was to study the use of welding variations used to join the thermoset polymer material. The thermoset polymer materials used are acrylic, melamine and bakelit with the test sample measuring 80mm in length, 30mm in width and 3mm in thickness. Variations in welding are used using hot gas welding, electric soldering and gas torches. The test method is carried out after welding to determine the porosity of the weld using a penetrant liquid. Hardness testing was also carried out. The best welding results are shown on acrylic material using electric solder, showing that the amount of porosity is the least, and has the highest hardness test.


Impact ◽  
2020 ◽  
Vol 2020 (5) ◽  
pp. 16-18
Author(s):  
Fumihiko Hirose

Thin films can be used to improve the surface properties of materials, enhancing elements such as absorption, abrasion resistance and corrosion resistance, for example. These thin films provide the foundation for a variety of applications in various fields and their applications depend on their morphology and stability, which is influenced by how they are deposited. Thin films can be deposited in different ways. One of these is a technology called atomic layer deposition (ALD). Professor Fumihiko Hirose, a scientist based at the Graduate School of Science and Engineering, Yamagata University, Japan, is conducting research on the room temperature ALD of oxide metals. Along with his team, Professor Hirose has developed a new and improved way of performing ALD to create thin films, and the potential applications are endless.


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