Success Deployment and Operation of Downhole Casing Valve Improves Tripping and MPD Operation While Saving 5 Drilling Days Through Total Loss Circulation in Basement

2021 ◽  
Author(s):  
Zein Mirza Joydi ◽  
Irawan Fikri ◽  
Dewayani Wuri Sekar ◽  
Prasthio Andry

Abstract Southern part of Sumatra is known for its high deliverability hydrocarbon gas formation with flow rate up to 200 MMSCFD produced from a single well. The fractured network present mainly in its granite basement formation posed as the primary hydrocarbon contributor aside to the carbonate zone. High formation pressure with massive gas reservoir as its driving mechanism combined with total loss circulation due to geological fault in the same section, lead to operation with various hazard combined which demands potent solution. Advanced technologies required to execute the operation in safest and efficient manner. Downhole Casing Valve (DCV) is one of Managed Pressure Drilling (MPD) equipment used to support operation with deep and high-pressure formation, installed alongside with casing to provide sealing of the well at depth. Equipped with flapper type valve and full borehole size, DCV which is surface controlled, enables operator to seal the well in the absence of any string. The seal created by DCV allows the string to be pulled out preventing to kill a live well. The South Sumatra blocks depicts enormous potential gas reservoir. Located in the fault of basement where total loss circulation will occur in highest probable manner. Utilization of chemical mixed mud was impractical considering the total loss circulation. Thus, pressure exerted from fluid column and pumping flow rate from string needs to be compensated by surface backpressure. In addition, to accommodate deep footage penetration of the section, hard basement formation, complex completion running sequence, and multiple tripping for BHA changes, requirement of DCV shifted from nice-to-have into a must-have segment. Without the need of killing the well nor changing the mud system, DCV allows tripping operation to be completed safely and efficiently by sealing the well with its flapper, saving costs and time on each tripping operation. DCV utilization successfully supports drilling high-pressure gas reservoir through basement fault until target depth reached safely and efficiently.

Author(s):  
Hideaki Tamaki

Centrifugal compressors used for turbochargers need to achieve a wide operating range. The author has developed a high pressure ratio centrifugal compressor with pressure ratio 5.7 for a marine use turbocharger. In order to enhance operating range, two different types of recirculation devices were applied. One is a conventional recirculation device. The other is a new one. The conventional recirculation device consists of an upstream slot, bleed slot and the annular cavity which connects both slots. The new recirculation device has vanes installed in the cavity. These vanes were designed to provide recirculation flow with negative preswirl at the impeller inlet, a swirl counterwise to the impeller rotational direction. The benefits of the application of both of the recirculation devices were ensured. The new device in particular, shifted surge line to a lower flow rate compared to the conventional device. This paper discusses how the new recirculation device affects the flow field in the above transonic centrifugal compressor by using steady 3-D calculations. Since the conventional recirculation device injects the flow with positive preswirl at the impeller inlet, the major difference between the conventional and new recirculation device is the direction of preswirl that the recirculation flow brings to the impeller inlet. This study focuses on two effects which preswirl of the recirculation flow will generate. (1) Additional work transfer from impeller to fluid. (2) Increase or decrease of relative Mach number. Negative preswirl increases work transfer from the impeller to fluid as the flow rate reduces. It increases negative slope on pressure ratio characteristics. Hence the recirculation flow with negative preswirl will contribute to stability of the compressor. Negative preswirl also increases the relative Mach number at the impeller inlet. It moves shock downstream compared to the conventional recirculation device. It leads to the suppression of the extension of blockage due to the interaction of shock with tip leakage flow.


2006 ◽  
Author(s):  
Fujian Zhou ◽  
Yiping Zong ◽  
Yuzhang Liu ◽  
Xianyou Yang ◽  
Chunming Xiong ◽  
...  

2018 ◽  
Author(s):  
Vivek Singhal ◽  
Pradeep Ashok ◽  
Eric van Oort ◽  
Paul Park

2012 ◽  
Vol 2012 (0) ◽  
pp. 147-148
Author(s):  
Takuya AGAWA ◽  
Junichiro FUKUTOMI ◽  
Toru SHIGEMITSU

Author(s):  
J. Michael Owen ◽  
Hui Tang ◽  
Gary D. Lock

Ingress is the leakage of hot mainstream gas through the rim-seal clearance into the wheel-space between the rotating turbine disk (the rotor) and the adjacent stationary casing (the stator). The high-pressure rotor is purged by a radial outflow of air from the high-pressure compressor, and this cooling air is also used to reduce the ingress. The engine designer needs to predict the stator and rotor temperatures as a function of cooling-flow rate. The sealing effectiveness determines how much air is needed to reduce or prevent ingress; although there are numerous theoretical and experimental papers on the effectiveness of different seal geometries, there are few papers on the effect of ingress on the temperature of the rotating disk. This is an unsolved problem of great practical importance: under high stress, a small increase in metal temperature can significantly reduce operating life. In this paper, conservation equations and control volumes are used to develop theoretical equations for the exchange of mass, concentration and enthalpy in an adiabatic rotor–stator system when ingress occurs. It is assumed that there are boundary layers on the rotor and stator, separated by an inviscid rotating core, and the fluid entrained from the core into the boundary layer on the rotor is recirculated into that on the stator. The superposed cooling flow protects the rotor surface from the adverse effects of hot-gas ingress, which increases the temperature of the fluid entrained into the rotor boundary layer. A theoretical model has been developed to predict the relationship between the sealing effectiveness on the stator and the adiabatic effectiveness on the rotor, including the effects of both ingress and frictional heating. The model involves the use of a nondimensional buffer parameter, Ψ, which is related to the relative amount of fluid entrained into the rotor boundary layer. The analysis shows that the cooling flow acts as a buffer, which attenuates the effect of hot gas ingress on the rotor, but frictional heating reduces the buffer effect. The theoretical effectiveness curves are in good agreement with experimental data obtained from a rotor–stator heat-transfer rig, and the results confirm that the buffer effect increases as the sealing effectiveness of the rim seals decreases. The analysis quantifies the increase in the adiabatic rotor temperature due to direct frictional heating, which is separate from the increase due to the combined effects of the ingress and the indirect frictional heating of the entrained fluid. These combined effects are reduced as Ψ increases, and Ψ = 1 at a critical flow rate above which there is no entrained fluid and consequently no indirect heating of the rotor. The model also challenges the conventional physical interpretation of ingress as, in general, not all the hot gas that enters the rim-seal clearance can penetrate into the wheel-space. The ingress manifests itself through a mixing of enthalpy, which can be exchanged even if no ingested fluid enters the wheel-space.


Author(s):  
D. Harvey ◽  
O. Lunder ◽  
R. Henriksen

Abstract Coatings have been prepared using the Diamond Jet hybrid and JP5000 high velocity oxyfuel (HVOF) systems with the objectives of improving corrosion resistance and reducing costs through increasing deposition efficiency. Models relating deposition efficiency, coating oxygen content and corrosion resistance to process parameters including fuel flow rate, oxygen flow rate and stand-off distance have been developed. A corrosion test cell has been designed and a procedure determined for studying the corrosion behaviour of large numbers of thermally sprayed coatings in an efficient manner. A significant improvement to the corrosion resistance of HVOF sprayed coatings has been achieved by spraying parameter optimisation and investigation of powder size and distribution. The project has also investigated the influence of spray angle on coating performance with a view to future onsite application. Coating materials tested and compared include nickel alloys Hastelloy C276 and 59, cobalt alloy Ultimet, duplex stainless steel S32750 and an experimental iron-based spray-fuse composition.


2021 ◽  
Author(s):  
Handita Reksi Dwitantra Sutoyo ◽  
Diniko Nurhajj ◽  
Anak Agung Iswara Anindyajati ◽  
Dwi Hudya Febrianto ◽  
Nova Kristianawatie

Abstract Early production of gas reservoirs is usually associated with a volumetric gas driving mechanism with no water production. Aquifer activity is minimal as well during the early life of the reservoir. In this paper, we will discuss about the good engineering practices based on several shut-in pressure data to observe and maximize marginal gas field value. We will also discuss about the possibility of water drive behavior in this field. Shut-in pressure data plays an important role in determining the in-place and reservoir dynamics of the gas reservoir. High shut-in pressure usually indicates high gas reserves. On the other hand, it shows a very strong water drive existence. The study takes place on a sandstone gas reservoir with an abnormal pressure regime on it. Production performance was then analyzed using the rate transient analysis (RTA) to determine its properties and gas in place and crosschecked with shut-in pressure data. From these steps, we can determine the trend of both static and flowing material balance (FMB) analysis to predict the reservoir dynamics. During the early life of production, it is clear that volumetric reservoir plays an important role in the reservoir dynamics since it produces no reservoir water. However, after 1 year of production, it starts to produce reservoir water. Monitoring starts when the first shut-in pressure shows a quite unexpected value. It puts a sense of both high gas reserves and aquifer activity. After applying all the pressure and production data on FMB and p/Z plot, it shows that both high gas reserves and aquifer activity exist in this field. The results of this study change the development strategy of this field, preventing doing major investment on high capital expenditure (CAPEX) with low results due to high aquifer activity. We can conclude that good reservoir monitoring and analysis combining several analytical methods can enhance our insight into reservoir dynamics. Combining FMB and p/Z, geologist starts to compare aquifer volume based on geological data and found to be similar with the results coming from analytical data. 3D reservoir simulation also confirms similar results based on those analyses.


Processes ◽  
2019 ◽  
Vol 7 (8) ◽  
pp. 525
Author(s):  
Geng ◽  
Abdollahi-Nasab ◽  
An ◽  
Chen ◽  
Lee ◽  
...  

The remediation of beaches contaminated with oil includes the application of surfactants and/or the application of amendments to enhance oil biodegradation (i.e., bioremediation). This study focused on evaluating the practicability of the high pressure injection (HPI) of dissolved chemicals into the subsurface of a lentic Alaskan beach subjected to a 5 m tidal range. A conservative tracer, lithium, in a lithium bromide (LiBr) solution, was injected into the beach at 1.0 m depth near the mid-tide line. The flow rate was varied between 1.0 and 1.5 L/min, and the resulting injection pressure varied between 3 m and 6 m of water. The concentration of the injected tracer was measured from four surrounding monitoring wells at multiple depths. The HPI associated with a flow rate of 1.5 L/min resulted in a Darcy flux in the cross-shore direction at 1.15 × 10−5 m/s compared to that of 7.5 × 10−6 m/s under normal conditions. The HPI, thus, enhanced the hydraulic conveyance of the beach. The results revealed that the tracer plume dispersed an area of ~12 m2 within 24 h. These results suggest that deep injection of solutions into a gravel beach is a viable approach for remediating beaches.


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