Analysis of the Thermal-force Roll Profile Control Ability Under Different Hole Structures and Slot Structures in the RPECT

2021 ◽  
Author(s):  
Tingsong Yang ◽  
Jiayang Liu ◽  
Haonan Zhou ◽  
Zhiqiang Xu ◽  
Fengshan Du
Keyword(s):  
Finite Element ◽  
Element Model ◽  
Control Technology ◽  
Flexible Control ◽  
Roll Profile ◽  
Finite Element Software ◽  
Thermal Crown ◽  
Profile Control ◽  
Flatness Control ◽  
Electromagnetic Control

Abstract Roll profile electromagnetic control technology (RPECT) is a strip flatness control technology based on the flexible control of roll profiles. As the core component, electromagnetic sticks can bulge with the induction heating of induction coils. To ensure the integrity of the coil circuit, the surfaces of the electromagnetic sticks need to be provided with slots. Moreover, the inner hole of the electromagnetic control roll is also needed to install the electromagnetic stick in the roll. The structures of the inner hole and slots affect the local structure of the electromagnetic stick and the electromagnetic control roll and then change the roll profile control ability. To research the radial bulging ability, the roundness of bulging, and the composition between the thermal crown and force crown under different holes or slots, a finite element model of circumferential RPECT is established by using the finite element software MARC. After analysis, the results showed that the radial bulging ability and the roundness under the influence of the roll radius were larger than those under the influences of the slot radius and slot amount, and the composition characteristics of the comprehensive roll profile were different under different conditions. Therefore, to achieve accurate roll profile control, the influences of the structures of holes and slots need to be included in the RPECT index.

Experimental Validation and Numerical Simulation of Flexible and Micro-scale Roll Gap Control Technology

2021 ◽  
Author(s):  
Tingsong Yang ◽  
Qifa Chen ◽  
Yanfeng Feng ◽  
Yang Hai ◽  
Fengshan Du
Keyword(s):  
Large Diameter ◽  
Element Model ◽  
Control Technology ◽  
Micro Scale ◽  
Roll Profile ◽  
Profile Control ◽  
Flatness Control ◽  
Gap Control ◽  
Electromagnetic Control ◽  
Roll Gap

Abstract To obtain a better ability of strip flatness control, this paper proposes a new flexible and micro-scale roll gap control technology. According to the principle of roll profile electromagnetic control technology (RPECT), a new electromagnetic control rolling mill with the function of roll profile control and large diameter ratio rolling is designed and built. To analyze the flatness control ability of this mill, a comprehensive finite element model (FEM) is established and verified, which includes a FEM for predicting the electromagnetic control roll profile and a FEM of rolling process. The simulation results show that the crown control ability of RPECT is stronger than the quadratic crown control ability, and the effect of tension on the roll gap shape crown is small. The results in the indentation experiment and the rolling experiment show that increasing the roll crown of electromagnetic control roll can adjust the strip shape form edge wave to non-wave, and middle wave. The feasibility of using RPECT to adjust the roll gap shape has been verified, and the roll gap control goal of uniform transverse size distribution can be achieved.

Research on roll profile electromagnetic control ability in optimal electromagnetic stick parameter

2021 ◽  
Vol 118 (3) ◽  
pp. 305
Author(s):  
Tingsong Yang ◽  
Jiayang Liu ◽  
Xinyi Ren ◽  
Yingwei Wang ◽  
Fengshan Du
Keyword(s):  
Effective Control ◽  
Control Element ◽  
Control Technology ◽  
Experimental Platform ◽  
Roll Profile ◽  
Strip Flatness ◽  
Flatness Control ◽  
Electromagnetic Control ◽  
Selection Of ◽  
Key Parameter

Roll profile electromagnetic control technology (RPECT) is a new strip flatness control technology. As the control element, electromagnetic sticks have a great effect on the control ability of RPECT. To improve control ability and extend service life, effective control ratio of electromagnetic stick is presented in this paper. The ratio is designed based on the structure character of electromagnetic stick, and can be used to evaluate the key parameter of electromagnetic stick. Based on the coupled FEM, the heat flux density of the roll inner hole and the temperature distribution of electromagnetic stick are analyzed for different effective control ratios; the average contact pressure between electromagnetic stick and electromagnetic control roll is studied to evaluate the change of force roll profile; the state of roll profile and the stress state of the roll are researched to analyze the comprehensive control ability. Through the verification on the roll profile electromagnetic control experimental platform, the reasonable selection range of effective control ratio, which can be used to expand the roll profile axial affected area, is from 0.5 to 0.583. In order to increase the roll crown, the selection of ηd needs to consider the current density and the optimal selection range of effective control ratio.

Research on an external adjustment method for RPECT roll profiles based on the segmented cooling principle

2021 ◽  
Vol 119 (1) ◽  
pp. 103
Author(s):  
Tingsong Yang ◽  
Yingwei Wang ◽  
Haijun Wang ◽  
Yang Hai ◽  
Fengshan Du
Keyword(s):  
Coupled Model ◽  
Temperature Gradients ◽  
Control Technology ◽  
Radial Temperature ◽  
Roll Profile ◽  
Adjustment Method ◽  
External Adjustment ◽  
Flatness Control ◽  
Electromagnetic Control ◽  
Flatness Defect

Roll profile electromagnetic control technology (RPECT) is a new strip flatness control technology that changes roll gap shape by controlling the roll profiles of electromagnetic control rolls (ECRs). To address the randomness of the flatness defect locations, this paper proposes an external adjustment method for RPECT roll profiles based on the segmented cooling principle. Based on the layout of the cooling areas and electromagnetic sticks, an electromagnetic-thermal-structural coupled model is established to analyse roll profile variations. The results show that symmetrically changing the cooling intensities of the different cooling areas can increase or decrease the roll crown of the ECR, while asymmetrically changing the cooling intensities of the different cooling areas can change the position of the maximum bulging point of the ECR. Variations in the component cooling ratio coefficient impact the effects of different cooling strategies, which needs to be considered when selecting the cooling strategy configuration scheme. Compared the maximum bulging values, radial temperature gradients and axial temperature gradients of different electromagnetic stick (ES) structures, the regulation law reverses when the length of the ES is too small, and the variation of the law is very small. Therefore, different ES structures have different segmented cooling regulation characteristics.

A pragmatic approach for the evaluation of depth-sensing indentation in the self-similar regime

2021 ◽  
pp. 1-24
Author(s):  
Hamidreza Mahdavi ◽  
Konstantinos Poulios ◽  
Christian F. Niordson
Keyword(s):  
Finite Element ◽  
Element Model ◽  
Depth Sensing ◽  
Finite Element Software ◽  
Element Simulation ◽  
Unique Material ◽  
Reverse Analysis ◽  
Supplementary Material ◽  
Two Parameters ◽  
Force Displacement

Abstract This work evaluates and revisits elements from the depth-sensing indentation literature by means of carefully chosen practical indentation cases, simulated numerically and compared to experiments. The aim is to close a series of debated subjects, which constitute major sources of inaccuracies in the evaluation of depth-sensing indentation data in practice. Firstly, own examples and references from the literature are presented in order to demonstrate how crucial self-similarity detection and blunting distance compensation are, for establishing a rigorous link between experiments and simple sharp-indenter models. Moreover, it is demonstrated, once again, in terms of clear and practical examples, that no more than two parameters are necessary to achieve an excellent match between a sharp indenter finite element simulation and experimental force-displacement data. The clear conclusion is that reverse analysis methods promising to deliver a set of three unique material parameters from depth-sensing indentation cannot be reliable. Lastly, in light of the broad availability of modern finite element software, we also suggest to avoid the rigid indenter approximation, as it is shown to lead to unnecessary inaccuracies. All conclusions from the critical literature review performed lead to a new semi-analytical reverse analysis method, based on available dimensionless functions from the literature and a calibration against case specific finite element simulations. Implementations of the finite element model employed are released as supplementary material, for two major finite element software packages.

Calculating Mechanics Characteristics of Single-Walled Carbon Nanotube Materials by Finite Element Method

2017 ◽  
Vol 730 ◽  
pp. 548-553
Author(s):  
Jing Ge ◽  
Hao Jiang ◽  
Zhen Yu Sun ◽  
Guo Jun Yu ◽  
Bo Su ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Finite Element ◽  
Radial Direction ◽  
Element Model ◽  
Beam Element ◽  
Beam Position ◽  
Single Walled Carbon ◽  
Finite Element Software ◽  
Calculation Results ◽  
The Moment

In this paper, we establish the mechanical property analysis of Single-walled Carbon Nanotubes (SWCNTs) modified beam element model based on the molecular structural mechanics method. Then we study the mechanical properties of their radial direction characteristics using the finite element software Abaqus. The model simulated the different bending stiffness with rectangular section beam elements C-C chemical force field. When the graphene curled into arbitrary chirality of SWCNTs spatial structure, the adjacent beam position will change the moment of inertia of the section of the beam. Compared with the original beam element model and the calculation results, we found that the established model largely reduced the overestimate of the original model of mechanical properties on the radial direction of the SWCNTs. At the same time, compared with other methods available in the literature results and the experimental data, the results can be in good agreement.

Finite element analysis of hydrogen effects on superelastic NiTi shape memory alloys: Orthodontic application

2018 ◽  
Vol 29 (16) ◽  
pp. 3188-3198 ◽  
Author(s):  
Wissem Elkhal Letaief ◽  
Aroua Fathallah ◽  
Tarek Hassine ◽  
Fehmi Gamaoun
Keyword(s):  
Finite Element ◽  
Coupled Model ◽  
Element Model ◽  
Orthodontic Wires ◽  
Niti Wire ◽  
Element Analysis ◽  
Finite Element Software ◽  
Orthodontic Wire ◽  
Niti Shape Memory Alloys

Thanks to its greater flexibility and biocompatibility with human tissue, superelastic NiTi alloys have taken an important part in the market of orthodontic wires. However, wire fractures and superelasticity losses are notified after a few months from being fixed in the teeth. This behavior is due to the hydrogen presence in the oral cavity, which brittles the NiTi arch wire. In this article, a diffusion-mechanical coupled model is presented while considering the hydrogen influences on the NiTi superelasticity. The model is integrated in ABAQUS finite element software via a UMAT subroutine. Additionally, a finite element model of a deflected orthodontic NiTi wire within three teeth brackets is simulated in the presence of hydrogen. The numerical results demonstrate that the force applied to the tooth drops with respect to the increase in the hydrogen amount. This behavior is attributed to the expansion of the NiTi structure after absorbing hydrogen. In addition, it is shown that hydrogen induces a loss of superelasticity. Hence, it attenuates the role of the orthodontic wire on the correction tooth malposition.

scholarly journals Collapse Analysis of a Transmission Tower-Line System Induced by Ice Shedding

2021 ◽  
Vol 9 ◽  
Author(s):  
Jiaxiang Li ◽  
Biao Wang ◽  
Jian Sun ◽  
Shuhong Wang ◽  
Xiaohong Zhang ◽  
...  
Keyword(s):  
Finite Element ◽  
Transmission Lines ◽  
Progressive Collapse ◽  
Element Model ◽  
Transmission Tower ◽  
Line System ◽  
Finite Element Software ◽  
Transmission Towers ◽  
Ice Shedding ◽  
The Impact

Ice shedding causes transmission lines to vibrate violently, which induces a sharp increase in the longitudinal unbalanced tension of the lines, even resulting in the progressive collapse of transmission towers in serious cases, which is a common ice-based disaster for transmission tower-line systems. Based on the actual engineering characteristics of a 500 kV transmission line taken as the research object, a finite element model of a two-tower, three-line system is established by commercial ANSYS finite element software. In the modeling process, the uniform mode method is used to introduce the initial defects, and the collapse caused by ice shedding and its influencing parameters are systematically studied. The results show that the higher the ice-shedding height is, the greater the threat of ice shedding to the system; furthermore, the greater the span is, the shorter the insulator length and the greater the dynamic response of the line; the impact of ice shedding should be considered in the design of transmission towers.

scholarly journals Low Cost Frictional Seismic Base-Isolation of Residential New Masonry Buildings in Developing Countries: A Small Masonry House Case Study

2017 ◽  
Vol 11 (1) ◽  
pp. 1026-1035 ◽  
Author(s):  
Ahmad Basshofi Habieb ◽  
Gabriele Milani ◽  
Tavio Tavio ◽  
Federico Milani
Keyword(s):  
Finite Element ◽  
Seismic Vulnerability ◽  
Base Isolation ◽  
Low Cost ◽  
Element Model ◽  
Shaking Table ◽  
Fe Model ◽  
Isolation System ◽  
Finite Element Software ◽  
Non Linear

Introduction:An advanced Finite Element model is presented to examine the performance of a low-cost friction based-isolation system in reducing the seismic vulnerability of low-class rural housings. This study, which is mainly numerical, adopts as benchmark an experimental investigation on a single story masonry system eventually isolated at the base and tested on a shaking table in India.Methods:Four friction isolation interfaces, namely, marble-marble, marble-high-density polyethylene, marble-rubber sheet, and marble-geosynthetic were involved. Those interfaces differ for the friction coefficient, which was experimentally obtained through the aforementioned research. The FE model adopted here is based on a macroscopic approach for masonry, which is assumed as an isotropic material exhibiting damage and softening. The Concrete damage plasticity (CDP) model, that is available in standard package of ABAQUS finite element software, is used to determine the non-linear behavior of the house under non-linear dynamic excitation.Results and Conclusion:The results of FE analyses show that the utilization of friction isolation systems could much decrease the acceleration response at roof level, with a very good agreement with the experimental data. It is also found that systems with marble-marble and marble-geosynthetic interfaces reduce the roof acceleration up to 50% comparing to the system without isolation. Another interesting result is that there was little damage appearing in systems with frictional isolation during numerical simulations. Meanwhile, a severe state of damage was clearly visible for the system without isolation.

scholarly journals Case Study and Numerical Simulation of Excavation beneath Existing Buildings

2020 ◽  
Vol 2020 ◽  
pp. 1-14
Author(s):  
Hua-feng Shan ◽  
Shao-heng He ◽  
Yu-hua Lu ◽  
Wei-jian Jiang
Keyword(s):  
Finite Element ◽  
Case Reports ◽  
Measurement Data ◽  
Element Model ◽  
Existing Buildings ◽  
Related Case ◽  
Finite Element Software ◽  
Curing Period ◽  
Cutting Sequences ◽  
Bearing Behavior

Excavation beneath existing buildings may cause the superstructure to tilt and crack, which seriously affects the normal use of the superstructure. Due to the new working conditions of excavation beneath existing buildings, related case reports are rare and limited. In the case of No. 3 section basement construction project of Ganshuixiang, we monitored the excavation construction by burying test instruments at the designated location. Afterwards, Plaxis 3D finite element software was used to establish an underpinning pile-cap-excavation model, which can analyze the influence of different pile cutting sequences on the bearing behavior of new basement structural pillars. By comparing the in situ measurement data with the finite element model, it can be concluded that when the excavation depth rises, the axial force of the underpinning pile gradually increases, and the pile skin friction is slowly exerted from top to bottom. Different cutting sequences will influence the bearing behavior of the structural pillar. Moreover, the pile cutting process also significantly impacts its bearing behavior and the settlement behavior of the superstructure. Compared with the clockwise pile cutting sequence, the symmetrical pile cutting is more advantageous. In the whole process of the storey adding and reconstruction, the superstructure settlement is related to the working condition of digging and adding layers. In the stage from soil excavation to the concrete curing period of the structural pillar, it increases slowly with time and tends to be stable in the concrete curing period. However, in the pile cutting stage, the superstructure settlement increases sharply, and after pile cutting, it becomes stable.

Finite Element Analysis of the Effect of Surface Hardening Depth in Port Crane Wheel

2011 ◽  
Vol 291-294 ◽  
pp. 3282-3286 ◽  
Author(s):  
Jiang Wei Wu ◽  
Peng Wang
Keyword(s):  
Finite Element ◽  
Surface Hardening ◽  
Three Dimensional ◽  
Element Model ◽  
Contact Stresses ◽  
Numerical Results ◽  
Element Analysis ◽  
Finite Element Software ◽  
Dimensional Finite Element ◽  
Three Dimensional Finite Element

In port crane industry, the surface hardening technique is widely used in order to improve the strength of wheel. But the hardening depth is chosen only by according to the experience, and the effect of different hardened depths is not studied theoretically. In this paper, the contact stresses in wheel with different hardening depth have been analyzed by applying three-dimensional finite element model. Based on this model, the ANSYS10.0 finite element software is used. The elastic wheel is used to verify the numerical results with the Hertz’s theory. Three different hardening depths, namely 10mm, 25mm and whole hardened wheel, under three different vertical loads were applied. The effect of hardening depth of a surface hardened wheel is discussed by comparing the contact stresses and contact areas from the numerical results.

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