Process Analysis and Roller Optimization of Micro-Groove Multi-Pass Rolling

2021 ◽  
Author(s):  
Huihang Wang ◽  
Xujie Gao ◽  
Guangming Zhu ◽  
Zheng Chang ◽  
Nana Guo ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Adverse Effect ◽  
Negative Impact ◽  
Process Analysis ◽  
Surface Friction ◽  
Rolling Process ◽  
Friction Resistance ◽  
Plastic Forming ◽  
Simulation And Experiment ◽  
Rolling Method

Abstract Micro-grooves with special structure can reduce the surface friction resistance. Rolling method can be used to form micro-grooves on metal surface efficiently. However, the micro grooves formed by this plastic forming method still had some defects, which had a serious negative impact on the drag reduction and mechanical properties of the micro grooves. Therefore, it is of great significance to optimize the multi pass rolling process to avoid the micro-groove defects. In this paper, a series of analysis on the microstructure, strain and material displacement of micro-grooves were carried out to explain the causes of micro groove defects. It was found that the overall extension of the plate has an adverse effect on the formation of micro-grooves and the hole types of the roller were optimized accordingly. The results of simulation and experiment showed that the optimized roller could produce the designed micro-groove, which perfectly avoided the generation of micro defects.

The Research and Development of the Technology for Pressure Treatment of the Thermally Expanded Graphite Powders

2019 ◽  
Vol 822 ◽  
pp. 284-290 ◽  
Author(s):  
Sergey A. Kotov ◽  
Svetlana V.R. Muzafarova ◽  
Maria G. Livintsova
Keyword(s):  
Mechanical Properties ◽  
Research And Development ◽  
Rolling Mill ◽  
Expanded Graphite ◽  
Rolling Process ◽  
Pressure Treatment ◽  
Thermally Expanded Graphite ◽  
High Adhesion ◽  
Rolling Method ◽  
Highly Porous

The paper presents the results of research of compactability processes of thermally expanded graphite powders during rolling. The thermally expanded graphite powders can be used to obtain highly porous and high-density products having different geometric parameters. The rolling method is used to produce long-length products. Strips production of the thermally expanded graphite with a particular thickness, density and physical-mechanical properties can be achieved by controlling the rolling conditions. When implementing the rolling process it is necessary to use plates due to high adhesion of powder to the rolls of the rolling mill. The usage of plates has allowed to develop the technology for the production of single and multilayer strips and evaluate its effectiveness.

MICROCAST-X MAR-M-247

Alloy Digest ◽  
1995 ◽  
Vol 44 (5) ◽  
Keyword(s):  
Mechanical Properties ◽  
Grain Size ◽  
Tensile Properties ◽  
Negative Impact ◽  
Rupture Properties

Abstract The Microcast-X process produces a substantially finer grain size that improves mechanical properties in MAR-M-247 with modest negative impact on rupture properties above 1600 F (871 C). This datasheet provides information on composition, microstructureand tensile properties as well as creep and fatigue. It also includes information on casting. Filing Code: Ni-481. Producer or source: Howmet Corporation.

scholarly journals Mechanical Properties of Spruce Wood Extracted from GLT Beams Loaded by Fire

2021 ◽  
Vol 13 (10) ◽  
pp. 5494
Author(s):  
Lucie Kucíková ◽  
Michal Šejnoha ◽  
Tomáš Janda ◽  
Jan Sýkora ◽  
Pavel Padevět ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
High Temperature ◽  
Cross Section ◽  
Negative Impact ◽  
Tensile Tests ◽  
Thermal Recovery ◽  
Bending Test ◽  
Small Scale ◽  
Spruce Wood ◽  
The Impact

Heating wood to high temperature changes either temporarily or permanently its physical properties. This issue is addressed in the present contribution by examining the effect of high temperature on residual mechanical properties of spruce wood, grounding on the results of full-scale fire tests performed on GLT beams. Given these tests, a computational model was developed to provide through-thickness temperature profiles allowing for the estimation of a charring depth on the one hand and on the other hand assigning a particular temperature to each specimen used subsequently in small-scale tensile tests. The measured Young’s moduli and tensile strengths were accompanied by the results from three-point bending test carried out on two groups of beams exposed to fire of a variable duration and differing in the width of the cross-section, b=100 mm (Group 1) and b=160 mm (Group 2). As expected, increasing the fire duration and reducing the initial beam cross-section reduces the residual bending strength. A negative impact of high temperature on residual strength has also been observed from simple tensile tests, although limited to a very narrow layer adjacent to the charring front not even exceeding a typically adopted value of the zero-strength layer d0=7 mm. On the contrary, the impact on stiffness is relatively mild supporting the thermal recovery property of wood.

Development of Low Carbon High Strength H-Beam Steel

2010 ◽  
Vol 168-170 ◽  
pp. 969-972
Author(s):  
Jian Qing Qian ◽  
Ji Ping Chen ◽  
Bao Qiao Wu ◽  
Jie Ca Wu
Keyword(s):  
Mechanical Properties ◽  
Laboratory Experiments ◽  
Theoretical Study ◽  
High Strength ◽  
Rolling Process ◽  
Low Carbon ◽  
Study Product ◽  
H Beam ◽  
Nitrogen Alloy

The application of vanadium-nitrogen alloy to develop a certain low carbon high strength H-beam steel was determined through the combination of theoretical study, product requirements and existing practical conditions. The specific rolling process was further defined through laboratory experiments. The developed low carbon high strength H-beam steel was trial produced and its properties were also analyzed. The results showed that the newly developed low carbon high strength H-beam steel had excellent mechanical properties and good weldability.

scholarly journals The Influence of the Asymmetric Arb Process on the Properties of Al-Mg-Al Multi-Layer Sheets / Wpływ Asymetrii W Procesie Arb Na Właściwości Wielowarstwowych Blach Al-Mg-Al

2015 ◽  
Vol 60 (4) ◽  
pp. 2821-2826 ◽  
Author(s):  
A. Wierzba ◽  
S. Mróz ◽  
P. Szota ◽  
A. Stefanik ◽  
R. Mola
Keyword(s):  
Mechanical Properties ◽  
Experimental Study ◽  
Tensile Strength ◽  
Rolling Process ◽  
Asymmetry Factor ◽  
Relative Reduction ◽  
Test Results ◽  
Initial Thickness ◽  
Asymmetric Rolling ◽  
Aluminium Layer

The paper presents the results of the experimental study of the three-layer Al-Mg-Al sheets rolling process by the ARB method. The tests carried out were limited to single-pass symmetric and asymmetric rolling processes. An Al-Mg-Al package with an initial thickness of 4 mm (1-2-1 mm) was subjected to the process of rolling with a relative reduction of 50%. To activate the shear band in the strip being deformed, an asymmetry factor of av=2 was applied. From the test results, an increase in the tensile strength of the multi-layer Al-Mg-Al sheets obtained from the asymmetric process was observed. Microhardness tests did not show any significant differences in aluminium layer between respective layers of sheets obtained from the symmetric and the asymmetric process. By contrast, for the magnesium layer, an increase in microhardness from 72 HV to 79 HV could be observed for the asymmetric rolling. The analysis of the produced Al-Mg-Al sheets shows that the good bond between individual layers and grain refinement in the magnesium layer contributed to the obtaining of higher mechanical properties in the multi-layer sheets produced in the asymmetric process compared to the sheets obtained from the symmetric process.

Coupled Thermo-Mechanical FEA of Three-Roll Cross Rolling Process for Rings with Small-Hole and Deep Groove

2012 ◽  
Vol 560-561 ◽  
pp. 846-852 ◽  
Author(s):  
Qi Ma ◽  
Lin Hua ◽  
Dong Sheng Qian
Keyword(s):  
Rolling Process ◽  
Small Hole ◽  
Fe Model ◽  
Forming Process ◽  
Software Environment ◽  
Cross Rolling ◽  
Design And Optimization ◽  
Forming Technology ◽  
Deep Groove ◽  
Plastic Forming

Ring parts with small-hole and deep groove such as duplicate gear and double-side flange, are widely used in various engineering machineries. Three-roll cross rolling (TRCR) is a new advanced plastic forming technology for the processing of rings with small-hole and deep groove. In this paper, a 3D coupled thermo-mechanical FE model for TRCR of ring with small-hole and deep groove is established under ABAQUS software environment. By simulation and analysis, the evolution and distribution laws of strain and temperature in the forming process are revealed, and the effects of the key process parameters on the deformation uniformity are explored. The results provide valuable guideline for the technological parameter design and optimization.

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