scholarly journals Evaluation of adhesion of epoxy resin sealant to improve the corrosion resistance of thermal sprayed coatings

2020 ◽  
Author(s):  
Mateus R. D. Carneiro ◽  
Bruno C. Freitas ◽  
Iuri B. de Barros ◽  
Jose Brant de Campos ◽  
Ivan N. Bastos ◽  
...  
Keyword(s):  
Corrosion Resistance ◽  
Carbon Steel ◽  
Adhesion Strength ◽  
Salt Spray ◽  
Test Method ◽  
Chemical Compositions ◽  
X Ray Diffraction ◽  
X Ray ◽  
Thermal Spray Process ◽  
Spray Process

Abstract The adhesion of coatings on a given substrate has fundamental importance on the functionality of a coating/substrate system. The current paper presents the adhesion strength results of FeCr and CoCr-based deposits produced by electric arc thermal spray process on carbon steel, with an intermediate layer of 95Ni5Al. Three chemical compositions were tested for coating deposition and was characterized using plate and tube specimens made of carbon steel UNS G10200 to result in a screening of performance. Microstructural evaluation by optical microscopy (OM), scanning electron microscopy (SEM) and X-ray diffraction (XRD) were performed. Coating strength was measured using standard pull-off test method. The corrosion resistance was analyzed with salt spray exposure, electrochemical polarization and impedance spectroscopy (EIS) tests. The adhesion strength of FeCr and CoCr alloy coatings shows an overall average tensile strength of 27.2 MPa. All sealed conditions presented low corrosion and the samples with epoxy sealant exhibited a high resistance against corrosion. The X-ray diffraction results have revealed the presence of alpha and gamma FeCr alloys and chromite as deposited phases after the coating process.

scholarly journals Evaluation of adhesion of epoxy resin sealant to improve the corrosion resistance of thermal sprayed coatings

2020 ◽  
Vol 8 (1) ◽  
Author(s):  
Mateus R. D. Carneiro ◽  
Bruno C. Freitas ◽  
Iuri B. de Barros ◽  
José B. de Campos ◽  
Ivan N. Bastos ◽  
...  
Keyword(s):  
Corrosion Resistance ◽  
Carbon Steel ◽  
Adhesion Strength ◽  
Salt Spray ◽  
Test Method ◽  
Chemical Compositions ◽  
X Ray Diffraction ◽  
X Ray ◽  
Thermal Spray Process ◽  
Spray Process

Abstract The adhesion of coatings on a given substrate has fundamental importance on a coating/substrate system's functionality. The current paper presents the adhesion strength results of FeCr and CoCr-based deposits produced by the electric arc thermal spray process on carbon steel, with an intermediate layer of 95Ni5Al. Three chemical compositions were tested for coating deposition and were characterized using plate and tube specimens made of carbon steel UNS G10200 to result in a screening of performance. Microstructural evaluation by optical microscopy (OM), scanning electron microscopy (SEM), and X-ray diffraction (XRD) were performed. Coating strength was measured using the standard pull-off test method. The corrosion resistance was analyzed with salt spray exposure, electrochemical polarization, and impedance spectroscopy (EIS) tests. The adhesion strength of FeCr and CoCr alloy coatings shows an overall average tensile strength of 27.2 MPa. All sealed conditions presented low corrosion and the samples with epoxy sealant exhibited a high resistance against corrosion. The X-ray diffraction results have revealed alpha and gamma FeCr alloys and chromite as deposited phases after the coating process.

scholarly journals Evaluation of adhesion of epoxy resin sealant to improve the corrosion resistance of thermal sprayed coatings

2020 ◽  
Author(s):  
Mateus R. D. Carneiro ◽  
Bruno C. Freitas ◽  
Iuri B. de Barros ◽  
Jose Brant de Campos ◽  
Ivan N. Bastos ◽  
...  
Keyword(s):  
Corrosion Resistance ◽  
Carbon Steel ◽  
Adhesion Strength ◽  
Salt Spray ◽  
Test Method ◽  
Chemical Compositions ◽  
X Ray Diffraction ◽  
X Ray ◽  
Thermal Spray Process ◽  
Spray Process

Abstract The adhesion of coatings on a given substrate has fundamental importance on a coating/substrate system's functionality. The current paper presents the adhesion strength results of FeCr and CoCr-based deposits produced by the electric arc thermal spray process on carbon steel, with an intermediate layer of 95Ni5Al. Three chemical compositions were tested for coating deposition and were characterized using plate and tube specimens made of carbon steel UNS G10200 to result in a screening of performance. Microstructural evaluation by optical microscopy (OM), scanning electron microscopy (SEM), and X-ray diffraction (XRD) were performed. Coating strength was measured using the standard pull-off test method. The corrosion resistance was analyzed with salt spray exposure, electrochemical polarization, and impedance spectroscopy (EIS) tests. The adhesion strength of FeCr and CoCr alloy coatings shows an overall average tensile strength of 27.2 MPa. All sealed conditions presented low corrosion and the samples with epoxy sealant exhibited a high resistance against corrosion. The X-ray diffraction results have revealed alpha and gamma FeCr alloys and chromite as deposited phases after the coating process.

FORMATION AND CORROSION RESISTANCE OF Mg–Al HYDROTALCITE FILM ON Mg–Gd–Zn ALLOY

2016 ◽  
Vol 24 (01) ◽  
pp. 1750003 ◽  
Author(s):  
Z. X. BA ◽  
Q. S. DONG ◽  
S. X. KONG ◽  
X. B. ZHANG ◽  
Y. J. XUE ◽  
...  
Keyword(s):  
Corrosion Resistance ◽  
Body Fluid ◽  
Chemical Compositions ◽  
X Ray Diffraction ◽  
Amorphous Precursor ◽  
Electrochemical Test ◽  
Environment Friendly ◽  
X Ray ◽  
Zn Alloy ◽  
Electronic Microscope

An environment-friendly technique for depositing a Mg–Al hydrotalcite (HT) (Mg6Al2(OH)[Formula: see text]-CO[Formula: see text]H2O) conversion film was developed to protect the Mg–Gd–Zn alloy from corrosion. The morphology and chemical compositions of the film were analyzed by scanning electronic microscope (SEM) equipped with energy dispersive X-ray spectroscopy (EDS), X-ray diffraction (XRD) and Raman spectroscopy (RS), respectively. The electrochemical test and hydrogen evolution test were employed to evaluate the biocorrosion behavior of Mg–Gd–Zn alloy coated with the Mg–Al HT film in the simulated body fluid (SBF). It was found that the formation of Mg–Al HT film was a transition from amorphous precursor to a crystalline HT structure. The HT film can effectively improve the corrosion resistance of magnesium alloy. It indicates that the process provides a promising approach to modify Mg–Gd–Zn alloy.

Preparation and Salt Spray Corrosion Resistance of Ni/BN and NiCrAl/BN Coatings

2013 ◽  
Vol 537 ◽  
pp. 67-70
Author(s):  
Feng Zhang ◽  
Chuan Bing Huang ◽  
Wei Liu ◽  
Kui Zhou ◽  
Wen Ting Zhang ◽  
...  
Keyword(s):  
Corrosion Resistance ◽  
Corrosion Test ◽  
Open Circuit Potential ◽  
Salt Spray ◽  
Open Circuit ◽  
X Ray Diffraction ◽  
Salt Spray Corrosion ◽  
X Ray ◽  
Corrosion Behaviors ◽  
Scanning Electron

Ni/BN and NiCrAl/BN abradable sealing coatings used in turbo engines were prepared by plasma spray technology. The phases and the microstructures of the coatings were characterized with X-ray diffraction (XRD) and scanning electron microscopy (SEM). Corrosion behaviors of these coatings were investigated with open-circuit potential (OCP) and salt spray corrosion test. The results showed that the NiCrAl/BN possess better corrosion resistance as compared with Ni/BN.

Fabrication and Corrosion Properties of Electroplated Ni-Co-Cr Alloy Coatings

2013 ◽  
Vol 456 ◽  
pp. 438-441 ◽  
Author(s):  
Tian Yang ◽  
Cheng Zhang Peng ◽  
Lang Xiang ◽  
Huo Cao
Keyword(s):  
Corrosion Resistance ◽  
Salt Spray ◽  
Low Carbon Steel ◽  
Corrosion Current ◽  
Polarization Measurement ◽  
Neutral Salt ◽  
Low Carbon ◽  
X Ray Diffraction ◽  
Corrosion Properties ◽  
X Ray

The electroplated Ni-Co-Cr coatings were prepared on surface of a low carbon steel. The microstructure of the deposits were analyzed by scanning electron microscope (SEM) and X-ray diffraction (XRD), the corrosion resistance of the deposits was evaluated using neutral salt-spray test and polarization measurement. The results show that the deposits are a Co and Cr solid solution in Ni with a grain size of 6.9~10.6nm, were nearly free of corrosion after neutral salt-spray tested 100 hours. With chromium content increasing, the coatings exhibited higher corrosion potential and lower corrosion current, which revealed excellent corrosion resistance.

CORROSION BEHAVIOR OF Ti–Al–N COATING MODIFIED ON CARBON STEEL PREPARED AT DIFFERENT TEMPERATURES

2020 ◽  
Vol 27 (11) ◽  
pp. 2050011
Author(s):  
CHENGQUN PAN ◽  
YULIN LI ◽  
QINGDONG ZHONG
Keyword(s):  
Corrosion Resistance ◽  
Carbon Steel ◽  
Corrosion Current ◽  
X Ray Diffraction ◽  
Sem Images ◽  
X Ray ◽  
Potentiodynamic Polarization Curves ◽  
Excellent Corrosion Resistance ◽  
Different Temperatures ◽  
Pulsed Arc

In this paper, pulsed arc ion plating was applied for preparing Ti–Al–N coatings. The effects of different process parameters on the structure and corrosion resistance properties of Ti–Al–N coating were studied by changing the temperature. The microstructures, morphology features and the corrosion resistance of the different temperatures of Ti–Al–N coating were investigated to simulate the corrosion conditions of seawater. All the samples (prepared at [Formula: see text]C, [Formula: see text]C, [Formula: see text]C and [Formula: see text] were measured in 3.5[Formula: see text]wt.% NaCl solution at [Formula: see text]C and characterized by potentiodynamic polarization curves, scanning electron microscopy (SEM) combined with analyzed by X-ray diffraction (XRD). The corrosion resistance of carbon steel was improved by the coating modification. The results showed that the sample prepared at [Formula: see text]C possesses excellent corrosion resistance where corrosion current density can only reach to 11.176[Formula: see text][Formula: see text]A/cm2, Meanwhile, SEM images also revealed that the microstructure of the sample is much smoother and nearly no defects can be observed.

Wear Behavior of Al/SiC Composite Coatings According to Sliding Speed and Applied Load

2012 ◽  
Vol 152-154 ◽  
pp. 216-219
Author(s):  
Jae Hong Lee ◽  
Kyun Tak Kim ◽  
Yeong Sik Kim
Keyword(s):  
Thermal Spray ◽  
Wear Behavior ◽  
Thermal Spray Technology ◽  
Composite Coatings ◽  
Dry Sliding Wear ◽  
X Ray Diffraction ◽  
X Ray ◽  
Thermal Spray Process ◽  
Spray Process ◽  
Thermally Sprayed

Thermal spray technology allows providing wear-resistant coating on the surface of mechanical components. In this study, wear characteristics of thermally sprayed Al/SiC composite coatings were evaluated. These Al/SiC composite coatings reinforced with SiC particles were fabricated on Al 6061 substrate by thermal spray process. Dry sliding wear tests were performed using the varied sliding speeds and applied loads. Wear behavior of these Al/SiC composite coatings were investigated using scanning electron microscope(SEM), energy dispersive X-ray spectroscopy(EDX) and X-ray diffraction(XRD).

scholarly journals Hydrophobic Modification of Graphene Oxide and Its Effect on the Corrosion Resistance of Silicone-Modified Epoxy Resin

Metals ◽  
2021 ◽  
Vol 11 (1) ◽  
pp. 89
Author(s):  
Wei Yuan ◽  
Qian Hu ◽  
Jiao Zhang ◽  
Feng Huang ◽  
Jing Liu
Keyword(s):  
Contact Angle ◽  
Corrosion Resistance ◽  
Graphene Oxide ◽  
Physical Properties ◽  
Epoxy Resin ◽  
Electrochemical Impedance ◽  
Salt Spray ◽  
X Ray ◽  
Modified Graphene Oxide ◽  
Modified Epoxy

This study modified graphene oxide (GO) with hydrophilic octadecylamine (ODA) via covalent bonding to improve its dispersion in silicone-modified epoxy resin (SMER) coatings. The structural and physical properties of ODA-GO were characterized by field-emission scanning electron microscopy (FE-SEM), X-ray diffraction analysis (XRD), Fourier transform infrared spectroscopy (FT-IR), Raman spectroscopy, X-ray photoelectron spectroscopy (XPS), and contact angle tests. The ODA-GO composite materials were added to SMER coatings by physical mixing. FE-SEM, water absorption, and contact angle tests were used to evaluate the physical properties of the ODA-GO/SMER coatings, while salt spray, electrochemical impedance spectroscopy (EIS), and scanning Kelvin probe (SKP) methods were used to test the anticorrosive performance of ODA-GO/SMER composite coatings on Q235 steel substrates. It was found that ODA was successfully grafted onto the surfaces of GO. The resulting ODA-GO material exhibited good hydrophobicity and dispersion in SMER coatings. The anticorrosive properties of the ODA-GO/SMER coatings were significantly improved due to the increased interfacial adhesion between the nanosheets and SMER, lengthening of the corrosive solution diffusion path, and increased cathodic peeling resistance. The 1 wt.% ODA-GO/SMER coating provided the best corrosion resistance than SMER coatings with other amounts of ODA-GO (including no addition). After immersion in 3.5 wt.% NaCl solution for 28 days, the low-frequency end impedance value of the 1 wt.% ODA-GO/SMER coating remained high, at 6.2 × 108 Ω·cm2.

scholarly journals New Insights into the Crystal Chemistry of Elpidite, Na2Zr[Si6O15]·3H2O and (Na1+YCax□1−X−Y)Σ=2Zr[Si6O15]·(3−X)H2O, and Ab Initio Modeling of IR Spectra

Materials ◽  
2021 ◽  
Vol 14 (9) ◽  
pp. 2160
Author(s):  
Alexander Bogdanov ◽  
Ekaterina Kaneva ◽  
Roman Shendrik
Keyword(s):  
Ir Spectra ◽  
Structural Models ◽  
Chemical Characterization ◽  
Chemical Compositions ◽  
X Ray Diffraction ◽  
Special Group ◽  
X Ray ◽  
Influence Of Water ◽  
Radioactive Species

Elpidite belongs to a special group of microporous zirconosilicates, which are of great interest due to their capability to uptake various molecules and ions, e.g., some radioactive species, in their structural voids. The results of a combined electron probe microanalysis and single-crystal X-ray diffraction study of the crystals of elpidite from Burpala (Russia) and Khan-Bogdo (Mongolia) deposits are reported. Some differences in the chemical compositions are observed and substitution at several structural positions within the structure of the compounds are noted. Based on the obtained results, a detailed crystal–chemical characterization of the elpidites under study was carried out. Three different structure models of elpidite were simulated: Na2ZrSi6O15·3H2O (related to the structure of Russian elpidite), partly Ca-replaced Na1.5Ca0.25ZrSi6O15·2.75H2O (close to elpidite from Mongolia), and a hypothetical CaZrSi6O15·2H2O. The vibration spectra of the models were obtained and compared with the experimental one, taken from the literature. The strong influence of water molecule vibrations on the shape of IR spectra of studied structural models of elpidite is discussed in the paper.

scholarly journals Effect of Molybdenum Content on the Corrosion and Microstructure of Low-Ni, Co-Free Maraging Steels

Metals ◽  
2021 ◽  
Vol 11 (6) ◽  
pp. 852
Author(s):  
Asiful H. Seikh ◽  
Hossam Halfa ◽  
Mahmoud S. Soliman
Keyword(s):  
Corrosion Resistance ◽  
Electrochemical Impedance ◽  
Microstructural Analysis ◽  
Xrd Analysis ◽  
X Ray Diffraction ◽  
Alloying Element ◽  
X Ray ◽  
Maraging Steels ◽  
Eds Analysis ◽  
Electroslag Refining

Molybdenum (Mo) is an important alloying element in maraging steels. In this study, we altered the Mo concentration during the production of four cobalt-free maraging steels using an electroslag refining process. The microstructure of the four forged maraging steels was evaluated to examine phase contents by optical microscopy, scanning electron microscopy (SEM), and X-ray diffraction (XRD) analysis. Additionally, we assessed the corrosion resistance of the newly developed alloys in 3.5% NaCl solution and 1 M H2SO4 solution through potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) techniques. Furthermore, we performed SEM and energy-dispersive spectroscopy (EDS) analysis after corrosion to assess changes in microstructure and Raman spectroscopy to identify the presence of phases on the electrode surface. The microstructural analysis shows that the formation of retained austenite increases with increasing Mo concentrations. It is found from corrosion study that increasing Mo concentration up to 4.6% increased the corrosion resistance of the steel. However, further increase in Mo concentration reduces the corrosion resistance.

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