In Situ Examination of Effects of Pressure Differential on Compressible Cake Filtration

1990 ◽  
Vol 22 (12) ◽  
pp. 125-134 ◽  
Author(s):  
B. R. Bierck ◽  
R. I. Dick

A synchrotron X-ray absorbance technique was used to monitor suspended solids concentration changes in compressible filter cakes formed at different constant pressure differentials. Results for a kaolin slurry and an activated sludge manifested the markedly higher compressibility of the latter sludge. A model developed to describe effects of pressure differential on filtrate production behavior of an ideal compressible slurry indicated that the kaolin slurry behaved as such. However, the activated sludge was not ideal because changes in pressure differential did not cause the idealized change in filtrate production rate. A thin skin of activated sludge solids at the filter medium accounted for the non-ideal compressive behavior. Porewater pressure data acquired 0.86 mm above the filter medium during activated sludge filtration provided evidence of skin formation and its effect - virtually the total pressure drop occurred within this 0.86 mm region throughout cake formation (after which shrinkage began). Hence, significant effective stresses required to consolidate the sludge cake did not develop in most of the cake until cake formation was complete and shrinkage began.

2012 ◽  
Vol 727-728 ◽  
pp. 1884-1889 ◽  
Author(s):  
Deivid Marques Nunes ◽  
Felipe Ferreira Gonçalves Alvarez ◽  
Fábio de Oliveira Arouca ◽  
Sandra Mara Santana Rocha ◽  
João Jorge Ribeiro Damasceno

The filtration operation is one of the most widely used procedures in gas-solid separation due to its high removal efficiency, low cost and low sensitivity to variations in operating conditions. Therefore, the objective of this work is to study the effects of operating variables (pressure drop, filtration velocities and cleaning velocity) on the formation of filter cakes using gas-solid polypropylene filter media and particulate matter as for instance phosphate rock. The filtration velocities evaluated were 5, 7.5 and 10 cm/s with maximum pressure drops of 100, 200, 300 and 400mm H2O and filter cleaning velocities of 15 cm/s by the reverse air flow method. The cake filtration porosity was estimated using the classical Ergun equation (1952) in the literature. The results led to important correlations for the use of fibrous filters in the removal of particles suspended in in micrometer aerosols.


Processes ◽  
2021 ◽  
Vol 9 (5) ◽  
pp. 826
Author(s):  
Vanessa Puderbach ◽  
Kilian Schmidt ◽  
Sergiy Antonyuk

In cake filtration processes, where particles in a suspension are separated by forming a filter cake on the filter medium, the resistances of filter cake and filter medium cause a specific pressure drop which consequently defines the process energy effort. The micromechanics of the filter cake formation (interactions between particles, fluid, other particles and filter medium) must be considered to describe pore clogging, filter cake growth and consolidation correctly. A precise 3D modeling approach to describe these effects is the resolved coupling of the Computational Fluid Dynamics with the Discrete Element Method (CFD-DEM). This work focuses on the development and validation of a CFD-DEM model, which is capable to predict the filter cake formation during solid-liquid separation accurately. The model uses the Lattice-Boltzmann Method (LBM) to directly solve the flow equations in the CFD part of the coupling and the DEM for the calculation of particle interactions. The developed model enables the 4-way coupling to consider particle-fluid and particle-particle interactions. The results of this work are presented in two steps. First, the developed model is validated with an empirical model of the single particle settling velocity in the transition regime of the fluid-particle flow. The model is also enhanced with additional particles to determine the particle-particle influence. Second, the separation of silica glass particles from water in a pressurized housing at constant pressure is experimentally investigated. The measured filter cake, filter medium and interference resistances are in a good agreement with the results of the 3D simulations, demonstrating the applicability of the resolved CFD-DEM coupling for analyzing and optimizing cake filtration processes.


1997 ◽  
Vol 35 (6) ◽  
pp. 37-44 ◽  
Author(s):  
Boran Zhang ◽  
Kazuo Yamamoto ◽  
Shinichiro Ohgaki ◽  
Naoyuki Kamiko

Activated sludges taken from full-scale membrane separation processes, building wastewater reuse system (400m3/d), and two nightsoil treatment plants (50m3/d) as well as laboratory scale membrane separation bioreactor (0.062m3/d) were analyzed to characterize membrane separation activated sludge processes (MSAS). They were also compared with conventional activated sludges(CAS) taken from municipal wastewater treatment plants. Specific nitrification activity in MSAS processes averaged at 2.28gNH4-N/kgMLSS.h were higher than that in CAS processes averaged at 0.96gNH4-N/kgMLSS.h. The denitrification activity in both processes were in the range of 0.62-3.2gNO3-N/kgMLSS.h without organic addition and in the range of 4.25-6.4gNO3-N/kgMLSS.h with organic addition. The organic removal activity in nightsoil treatment process averaged at 123gCOD/kgMLSS.h which was significantly higher than others. Floc size distributions were measured by particle sedimentation technique and image analysis technique. Flocs in MSAS processes changed their sizes with MLSS concentration changes and were concentrated at small sizes at low MLSS concentration, mostly less than 60 μm. On the contrary, floc sizes in CAS processes have not much changed with MLSS concentration changes and they were distributed in large range. In addition, the effects of floc size on specific nitrification rate, denitrification rate with and without organic carbon addition were investigated. Specific nitrification rate was decreased as floc size increased. However, little effect of floc size on denitrification activity was observed.


2010 ◽  
Vol 660-661 ◽  
pp. 1075-1080
Author(s):  
Amélia Giovana Fargnoli ◽  
Karina Matugi ◽  
Isabela Martinatti ◽  
Mônica Lopes Aguiar

The purpose of this study was to investigate the porosity behavior of dust cakes formed by phosphatic concentrate along filtration time. Filtration trials were performed for four different pressure drops. The fabric filter used as filter medium was a polyester felt. The dust cakes obtained were submitted to a hardening process and their images were acquired with the use of a SEM. The images generated by the SEM were analyzed by using an image analyzing program that supplied the cake porosity values. Porosity values were also estimated using Ergun’s modified equation. Results show that porosity presents higher values when calculated using the image analyzing program, but has the same behavior as the results found with Ergun’s equation. It was also observed that porosity is not constant during filtration; therefore it can be concluded that the dust cake is compressible.


1988 ◽  
Vol 20 (4-5) ◽  
pp. 143-152 ◽  
Author(s):  
M. Tendaj-Xavier ◽  
J. Hultgren

Bromma sewage treatment plant is the second largest plant in Stockholm with a design flow of 160,000 m3/d. The wastewater is treated mechanically, chemically by pre-precipitation with ferrous sulphate, and biologically by the activated sludge process. The requirements for the plant are 8 mg BOD7/l, 0.4 mg P/l and 2 mg NH4+-N/l. The requirement for ammonia refers to the period July-October. In order to meet those rather stringent requirements, the biological step was expanded 3 years ago with 6 new sedimentation tanks. The 6 new tanks have the same area as the 6 old ones but they have only a depth of 3.7 m compared with the depth of the old tanks, 5.7 m. Experience from the first years of operation of the new tanks is that these tanks are more sensitive and less efficient than the older ones. It seems that the effluent suspended solids concentration from the old tanks is less influenced by rapid flow variations than the concentration in the effluent from the new secondary sedimentation tanks. During the nitrification period denitrification takes place to some degree in the secondary sedimentation tanks. This may cause loss of solids and it has been observed that the deeper old tanks usually produce an effluent of better quality and seem to be less influenced by denitrification than the new ones.


2013 ◽  
Vol 68 (9) ◽  
pp. 1932-1939 ◽  
Author(s):  
Vera L. Barbosa ◽  
Richard M. Stuetz

Odours from wastewater treatment plants are comprised of a mixture of various gases with hydrogen sulphide (H2S) often being the dominant constituent. Activated sludge diffusion (ASD) as a biotreatment system for odour abatement has been conducted for over 30 years but has limited broad application due to disagreement in the literature regarding the effect that ASD may have on wastewater treatment performance. The effects of continuous H2S diffusion at 25 ppmv, with weekly peaks of approximately 100 ppmv, on H2S removal efficiency and wastewater treatment performance was evaluated over a 2-month period using an activated sludge pilot plant. H2S removal averaged 100% during diffusion at 25 ppmv, and 98.9% during the 100 ppmv peak periods. A significant increase in mixed liquor volatile suspended solids concentration (P < 0.01) was observed during H2S diffusion, which may be due to an increase in H2S-degrading microorganisms. There was no adverse effect of H2S on nitrification throughout the ASD trials. Ammonia (NH3) removal was slightly better in the test receiving H2S diffusion (87.6%) than in the control (85.4%). H2S diffusion appeared to improve robustness of the AS biomass to operational upsets.


1997 ◽  
Vol 35 (1) ◽  
pp. 105-112 ◽  
Author(s):  
L. Novák ◽  
M. C. Goronszy ◽  
J. Wanner

Sequencing batch reactors (SBRs) can be successfully operated for both carbon and nutrient removal, including nitrogen and phosphorus. The major elements of design that accomplish population dynamics control to prevent filamentous sludge bulking, cycle time, oxygen supply, biological nitrification, denitrification, phosphorus removal and solids-liquid separation need to be set in such a way that sufficiently optimal conditions are provided to permit the reactions and processes to take place. SBR processing using cyclic activated sludge technology employs biological selectors in the inlet part of the SBR system and a minor sludge recycle stream to ensure influent wastewater is mixed with activated sludge flocs to create favourable conditions for kinetic and metabolic selection of microorganisms producing floccules. Reaction volume, in addition to the designated bottom water level volume, is variable through time fed-batch reactor mode of operation. A mathematical model that describes volume changes and simultaneously the biodegradation kinetics has been developed. The model describes theoretical behaviour of selected parameters of volume, suspended solids concentration, OUR, ammonia and nitrate nitrogen in the selector compartment and the main aerated basin in ideally mixed and filled reactors of the cyclic system during the phase of mixed-fill (selector) and aerated and non-aerated fill (main aeration reactor basin).


2007 ◽  
Vol 177 (1) ◽  
pp. 23-33 ◽  
Author(s):  
Morten Lykkegaard Christensen ◽  
Kristian Keiding

2015 ◽  
Vol 71 (10) ◽  
pp. 1500-1506 ◽  
Author(s):  
P. Moretti ◽  
J. M. Choubert ◽  
J. P. Canler ◽  
O. Petrimaux ◽  
P. Buffiere ◽  
...  

The objective of this study is to improve knowledge on the integrated fixed-film-activated sludge (IFAS) system designed for nitrogen removal. Biofilm growth and its contribution to nitrification were monitored under various operating conditions in a semi-industrial pilot-scale plant. Nitrification rates were observed in biofilms developed on free-floating media and in activated sludge operated under a low sludge retention time (4 days) and at an ammonia loading rate of 45–70 gNH4-N/kgMLVSS/d. Operational conditions, i.e. oxygen concentration, redox potential, suspended solids concentration, ammonium and nitrates, were monitored continuously in the reactors. High removal efficiencies were observed for carbon and ammonium at high-loading rate. The contribution of biofilm to nitrification was determined as 40–70% of total NOx-N production under the operating conditions tested. Optimal conditions to optimize process compacity were determined. The tested configuration responds especially well to winter and summer nitrification conditions. These results help provide a deeper understanding of how autotrophic biomass evolves through environmental and operational conditions in IFAS systems.


1997 ◽  
Vol 35 (8) ◽  
pp. 127-135 ◽  
Author(s):  
Youngchul Kim ◽  
Wesley O. Pipes ◽  
Paul-Gene Chung

This is a report of a field study based on data from an activated sludge process in a wastewater treatment plant in Chester, Pennsylvania, USA. The objective was to develop an accurate method for estimation of the average suspended solids concentration (SSB) of the layer of sludge in the settling tanks (the “sludge blanket”). Plant operators estimated SSB by averaging the mixed liquor suspended solids (Sm) and the return sludge suspended solids (Su) concentrations. Measurement of SSB showed that averaging Sm and Su frequently overestimated SSB by a large amount. A different relationship between SSB and parameters which are normally measured for operational purposes was developed. The parameters are Su, the overflow rates and data from the sludge volume index (SVI) measurement. It was found that an increasing overflow rate will result in an exponential decrease in the ratio of SSB to Su. Also, the SVI has a marked effect on the ratio of SSB to Su and thus on the amount of suspended solids which can be stored in the settling tanks. The proposed estimation equation was found to be statistically superior to estimation by averaging the Sm and Su.


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