scholarly journals Tool Bits with Elastic Damping Inserted Elements Formed by Semi-Inserts with Different Rigidity

2022 ◽  
Author(s):  
S.G. Novikov
Keyword(s):  
Tool Wear ◽  
Mechanical Engineering ◽  
Vibration Reduction ◽  
Vibration Damping ◽  
Cutting Process ◽  
Scientific Interest ◽  
Material Consumption

Abstract. Vibration during turning is a consequence of premature tool wear and an increase in the roughness of parts. The designs of tool bits that increase their durability, reduce vibrations arising during the cutting process, and improve the quality of processing are of practical and scientific interest. Existing developments of vibration-damping bits with elastic damping inserts of constant rigidity, in which a holder or mandrel with a cut-off insert is installed, do not meet the requirements for the efficiency of vibration reduction due to the impossibility of the necessary vibration damping; the consumption of insert materials is high. Innovative designs of tool bits with inserts formed by semi-inserts with different rigidity are proposed, which allows improving the quality of processing by increasing the efficiency of vibration damping, reducing material consumption, because the length of the semi-inserts is less than half the length of the full insert. The tool bits can be used in the area of cutting materials, mechanical engineering and tool manufacturing.

Effect of Tool Wear on Force and Quality in Dam-Bar Cutting of Integrated Circuit Packages

2000 ◽  
Vol 123 (1) ◽  
pp. 34-41 ◽  
Author(s):  
C. F. Cheung ◽  
W. B. Lee ◽  
W. M. Chiu
Keyword(s):  
Tool Wear ◽  
Integrated Circuit ◽  
Printed Circuit Boards ◽  
Cutting Tools ◽  
Cutting Process ◽  
Post Process ◽  
Process Failure ◽  
Important Means ◽  
Experimental Findings

Dam-bar cutting is an essential trimming process in which the dam-bars in between the leads of Integrated Circuit (IC) packages are removed after encapsulation and deflashing. There are stringent requirements imposed on the quality of the sheared dam-bar edges so as to avoid the post-process failure of the package during assembly on to printed circuit boards. In this paper, a detailed analysis of the wear characteristics of the dam-bar cutting tools and their effects on the force and quality of dam-bar cutting process is reported. The correlation between the peak dam-bar cutting force and the tool wear was also studied under various combinations of wear states of the punch and die. Based on the experimental findings, relationships have been built to correlate the states of wear of the punch and die to the protrusion and burr height of the dam-bar sheared edge. Hence, revised tool life criteria were proposed for the quality control of dam-bar cutting process. The results of the analysis provide an important means for the on-line monitoring of tool wear and edge quality of dam-bar cutting process in the IC packaging industry.

scholarly journals IMPROVEMENT AND CONSTRUCTION OF WOODWORKING EQUIPMENT FOR PROCESSING MODIFIED WOOD

2021 ◽  
Author(s):  
Kishvarsho Safarov
Keyword(s):  
Surface Treatment ◽  
Contact Pressure ◽  
Vibration Damping ◽  
External Factors ◽  
Holding Time ◽  
Cutting Process ◽  
Special Method ◽  
Technological Processes ◽  
Modified Wood

The sequence realizations technological operations of cutting and stamp wood of soft breeds is described. Modes of cutting in technological processes and receptions of increase of their efficiency are given. Processes of spinless division it must be carried out according to strictly regulated rules of the receiving stage quality of the processed surfaces and productivity we will. Offer special method of tension of the cutting disc. The vibration damping pad during the cutting process allows you to improve the quality of surface treatment. In stamping processes, it is invaluable to maintain the set temperature, the holding time under pressure and assign the required value of the contact pressure these external factors were identified experimentally.

The Method for Determining the Vibration-Damping Elements for the Mechanical System to Obtain the Desired Amplitude Value

2014 ◽  
Vol 657 ◽  
pp. 644-648 ◽  
Author(s):  
Andrzej Dymarek ◽  
Tomasz Dzitkowski
Keyword(s):  
Mechanical System ◽  
Dynamic Characteristics ◽  
Vibration Reduction ◽  
Mechanical Systems ◽  
Vibration Damping ◽  
Displacement Velocity ◽  
Synthesis Methods ◽  
Resonance Frequencies

The paper presents the use of synthesis methods to determine the parameters of passive vibration reduction in mechanical systems. Passive vibration reduction in a system is enabled by units called dampers whose values are determined on the basis of the method formulated and formalized by the authors. The essence of the method are, established at the beginning of a task, dynamic characteristics in the form of the resonance and anti-resonance frequencies, and amplitudes of displacement, velocity or acceleration of vibration.

Modeling of Cutting Process with Cutter Axis Inclination

2011 ◽  
Vol 223 ◽  
pp. 66-74 ◽  
Author(s):  
Takashi Matsumura
Keyword(s):  
Tool Wear ◽  
Surface Finish ◽  
Cutting Temperature ◽  
Cutting Process ◽  
Mechanistic Models ◽  
End Mill ◽  
High Quality ◽  
Ball End Mill ◽  
Milling Operations ◽  
Edge Roughness

Multi-axis controlled machining has been increasing with the demand for high quality in mold manufacturing. The cutter axis inclination should be properly determined in the milling operations. The paper discusses the cutting process of ball end mill with the cutter axis inclination. Two mechanistic models are presented to show the effect of the cutter axis inclination on the tool wear and the surface finish. The actual cutting time during a rotation of the cutter reduces with increasing the cutter axis inclination. Then, the tool is cooled in the non-cutting time. The tool wear is suppressed with reducing the cutting temperature. The surface finish is also improved by increasing cutting velocities with the cutter axis inclination. When the cutter is inclined in the feed direction, the effect of the edge roughness on the surface finish is eliminated. The discussion based on the simulation is verified in the cutting tests for brittle materials.

Molecular Dynamics Study on the Impact of the Cutting Depth to the Titanium Nanometric Cutting

2014 ◽  
Vol 536-537 ◽  
pp. 1431-1434 ◽  
Author(s):  
Ying Zhu ◽  
Yin Cheng Zhang ◽  
Shun He Qi ◽  
Zhi Xiang
Keyword(s):  
Molecular Dynamics ◽  
Potential Energy ◽  
Cutting Force ◽  
Simulation Study ◽  
Cutting Process ◽  
Work Piece ◽  
Cutting Depth ◽  
Nanometric Cutting ◽  
The Impact

Based on the molecular dynamics (MD) theory, in this article, we made a simulation study on titanium nanometric cutting process at different cutting depths, and analyzed the changes of the cutting depth to the effects on the work piece morphology, system potential energy, cutting force and work piece temperature in this titanium nanometric cutting process. The results show that with the increase of the cutting depth, system potential energy, cutting force and work piece temperature will increase correspondingly while the surface quality of machined work piece will decrease.

Experimental study of mild steel cutting process by using the plasma arc method

2021 ◽  
Vol 108 (2) ◽  
pp. 75-85
Author(s):  
H.M. Magid
Keyword(s):  
Industrial Process ◽  
Scanning Speed ◽  
Cutting Parameters ◽  
Operating Conditions ◽  
Kerf Width ◽  
Cutting Process ◽  
Plasma Cutting ◽  
Plasma Arc ◽  
Cutting Equipment

Purpose: In this study, plasma arc cutting (PAC) is an industrial process widely used for cutting various away types of metals in several operating conditions. Design/methodology/approach: It is carried out a systematic or an authoritative inquiry to discover and examine the fact, the plasma cutting process is to establish the accuracy and the quality of the cut in this current paper assessed a good away to better the cutting process. Findings: It found that the effect of parameters on the cutting quality than on the results performed to accomplish by statistical analysis. Research limitations/implications: The objective of the present work paper is to achieve cutting parameters, thus the quality of the cutting process depends upon the plasma gas pressure, scanning speed, cutting power, and cutting height. Practical implications: The product of the plasma cutting process experimentally has been the quality of the cutting equipment that was installed to monitor kerf width quality by exam the edge roughness, kerf width, and the size of the heat-affected zone (HAZ). Originality/value: The results reveal that were technically possessed of including all the relevant characteristics, then a quality control for the cutting and describe the consequence of the process parameters.

Analysis of Sound Signal Generation Due to Flank Wear in Turning

2000 ◽  
Author(s):  
Ming-Chyuan Lu ◽  
Elijah Kannatey-Asibu
Keyword(s):  
Tool Wear ◽  
Manufacturing Systems ◽  
Cutting Process ◽  
Reconfigurable Manufacturing ◽  
Monitoring Tool ◽  
Major Step ◽  
Part Quality ◽  
Audible Sound ◽  
The Individual ◽  
Flank Surface

Abstract Ramp-up is a major step in the implementation of manufacturing systems, and is even more critical in reconfigurable manufacturing systems. For a successful reduction in ramp-up time, it is essential to analyze and monitor both the overall manufacturing system and the individual machine tools/processes that comprise the system. Towards this end, we have addressed the issue of monitoring tool wear using audible sound to enable faulty conditions associated with wear to be identified during the process before the part quality gets out of specification. Audible sound generated from the cutting process is analyzed as a source for monitoring tool wear during turning, assuming adhesive wear as the predominant wear mechanism. The analysis incorporates the dynamics of the cutting process. In modeling the interaction on the flank surface, the asperities on the surfaces are represented as a trapezoidal series function with normal distribution. The effect of changing asperity height, size, spacing, and the stiffness of the asperity interaction is investigated and compared with experimental data.

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