Performance Study of Pervaporation Reactor (PVR) for Esterification of Acetic Acid with Ethanol

Author(s):  
Kailas L. Wasewar ◽  
Shyambabu Patidar ◽  
Vijay K. Agarwal ◽  
Ajit Rathod ◽  
Shriram S. Sonawane ◽  
...  

The most common reaction system studied for the application of pervaporation (PV) is an esterification reaction between alcohol and acid in the presence of a catalyst. In present paper, performance of pervaporation reactor (PVR) for esterification of acetic acid with ethanol was studied. Model equations were developed for reaction and separation in PVR. Model results were validated with experimental results and excellent comparison was obtained. The effect of various parameters such as: reactant ratio, ratio of effective membrane area to volume of reacting mixture, catalyst concentration and flux on the performance of PVR were discussed. The optimum conditions were obtained as: membrane area to volume of reacting mixture = 2 m-1, reactant ratio = 1.5, catalyst concentration = 50 g/l for esterification of acetic acid with ethanol in PVR. The model presented can also be used for the other esterification reactions. The described model allows the evolution of the reaction time necessary to achieve a given conversion. The process parameters: temperature, catalyst concentration, initial molar ratio of acid to alcohol, the ratio of the effective membrane area to the volume of reacting mixture can be changed in order to attain the optimum operating conditions of the pervaporation-esterification coupling operating.

Author(s):  
Kailas L. Wasewar ◽  
Shaymababu Patidar ◽  
Vijay K. Agarwal

Pervaporation has emerged as an energy efficient and highly selective separation process in the last few years for the separation of volatile products and for the dehydration of organic chemicals. The productivity and conversion rate can be significantly increased when reaction is coupled with pervaporation, i.e., pervaporation reactor. Techno-economic studies revealed that pervaporation reactors have good market potential in process industries. An esterification reaction between an alcohol and an acid in the presence of a catalyst is the most common reaction system studied in pervaporation reactor. This is reversible reaction and industrial high conversion can be achieved by adding a large excess of acid. A water selective pervaporation membrane can be used in the esterification reactor; which can shift the equilibrium to the right, thus reducing the excess reactants. In the present paper, modeling and simulation of esterification of acetic acid with n-butanol coupled with pervaporation (pervaporation reactor) were carried out. The model was validated using available experimental data and a good agreement was found. Effects of various parameters, such as process temperature, initial mole ratio of acetic acid over n-butanol, and the ratio of the effective membrane area over the volume of reacting mixture and catalyst content, flux on the esteri?cation reaction in pervaporation reactor were discussed. The following optimum conditions were obtained: temperature = 800C, catalyst concentration = 0.0298 kmol/m3, initial molar reactant ratio (acetic acid/n-butanol) = 1.3, ratio of effective membrane area to the reaction volume = 23 m-1, flux = two times of base value. Presented model can be used for the performance study of pervaporation reactor for various esterification reactions.


2011 ◽  
Vol 396-398 ◽  
pp. 2411-2415 ◽  
Author(s):  
Ping Lan ◽  
Li Hong Lan ◽  
Tao Xie ◽  
An Ping Liao

Isoamyl acetate was synthesized from isoamylol and glacial acetic acid with strong acidic cation exchanger as catalyst. The effects of reaction conditions such as acid-alcohol ratio, reaction time, catalyst dosage to esterification reaction have been investigated and the optimum reaction conditions can be concluded as: the molar ratio of acetic acid to isoamylol 0.8:1, reaction time 2h, 25 % of catalyst (quality of acetic acid as benchmark). The conversion rate can reach up to 75.46%. The catalytic ability didn’t reduce significantly after reusing 10 times and the results showed that the catalyst exhibited preferably catalytic activity and reusability.


2015 ◽  
Vol 4 (4) ◽  
Author(s):  
Seyed Mohammad Safieddin Ardebili ◽  
Teymor Tavakoli Hashjin ◽  
Barat Ghobadian ◽  
Gholamhasan Najafi ◽  
Stefano Mantegna ◽  
...  

AbstractThis work investigates the effect of simultaneous ultrasound-microwave irradiation on palm oil transesterification and uncovers optimal operating conditions. Response surface methodology (RSM) has been used to analyze the influence of reaction conditions, including methanol/palm oil molar ratio, catalyst concentration, reaction temperature and irradiation time on biodiesel yield. RSM analyses indicate 136 s and 129 s as the optimal sonication and microwave irradiation times, respectively. Optimized parameters for full conversion (97.53%) are 1.09% catalyst concentration and a 7:3.1 methanol/oil molar ratio at 58.4°C. Simultaneous ultrasound-microwave irradiation dramatically accelerates the palm oil transesterification reaction. Pure biodiesel was obtained after only 2.2 min while the conventional method requires about 1 h.


Author(s):  
Mahfud Mahfud ◽  
Ansori Ansori

Energy demand is currently increasing in line with technological and economic developments, but not accompanied by an increase in energy reserves. So we need another alternative energy that can be renewed, namely biodiesel. Biodiesel has been produced commercially through the transesterification from vegetable oil with methanol using catalyst that produces esters and glycerol. The formation of glycerol which is by-product can reduce its economic value, so it needs to be done the separation process. Therefore, a new route is proposed in this study, namely the interesterification reaction (non-alcoholic route) using methyl acetate as an alkyl group supplier and potassium methoxide catalyst. The superiority of the product produced by the interesterification reaction is biodiesel with triacetin byproducts which have an economical value and can be added to biodiesel formulations because of their solubility so that no side product separation process is needed. To increase the yield of biodiesel and the interesterification rate, the ultrasound method was used in this study. To optimize the factors that affect the interesterification reaction (molar ratio of methyl acetate to oil, catalyst concentration, temperature, and interesterification time), the Box-Behnken design (BBD) is used. Optimal operating conditions to produce the yields of biodiesel of 98.64 % are at molar ratio of methyl acetate to palm oil of 18.74, catalyst concentration of 1.24 %, temperature of 57.84 °C, and interesterification time of 12.69 minutes.


2019 ◽  
Vol 8 (1) ◽  
pp. 128-134 ◽  
Author(s):  
Emine Kaya Ekinci ◽  
Nuray Oktar

Abstract A series of active and selective MCM-41 supported catalysts have been successfully prepared and used for bioderived glycerol esterification with acetic acid to produce fuel additives. In the synthesis of MCM-41, an acidic hydrothermal synthesis route was used, and silicotungstic acid (STA) and zirconia (ZrO2) were added to the catalyst structure by wet impregnation. X-ray diffraction, nitrogen adsorption-desorption methods, scanning electron microscopy with energy-dispersive spectroscopy, and inductively coupled plasma-mass spectrometry analysis were used for characterizations of the catalysts. Diffuse reflectance infrared Fourier transform spectroscopy analyses of pyridine-adsorbed catalysts owns Lewis and Brønsted acidity hosting in one, which promotes the esterification reaction of glycerol into glycerol esters with high selectivity. Esterification of glycerol reactions were performed at temperature intervals of 105°C–200°C, with an amount of catalyst equal to 0.5 g, and glycerol/acetic acid molar ratio of 1:6 in a stirred autoclave reactor operated batchwise. STA and ZrO2-impregnated MCM-41 catalysts showed better performance with a complete glycerol conversion and high selectivity to triacetin.


2013 ◽  
Vol 634-638 ◽  
pp. 628-631
Author(s):  
Yun Hui Long ◽  
Jun Ming Guo ◽  
Du Shu Huang ◽  
Gui Yang Liu

The catalytic synthesis of ethyl acetate from ethanol and acetic acid using Ti2SnC in liquid phase under the atmospheric pressure was studied. The influences of some factors such as catalyst usage, initial reactant molar ratio, reaction temperature and reaction time on acetic acid conversion rate of this reaction system were investigated. The acetic acid conversion rate of 88.12% is achieved while the molar ratio of alcohol and acid is 1:3.6, the amount of catalyst is 0.2000 g, the reaction temperature is 80 °C and the reaction time is 30min. The catalyst Ti2SnC is the ideal catalyst for synthesis of ethyl acetate for good catalytic performance, non-corrosive to equipment, easily separated from product and used repeatedly.


2012 ◽  
Vol 518-523 ◽  
pp. 2695-2703
Author(s):  
Yu Tao ◽  
Ai Jun Wang ◽  
Li Juan Wang ◽  
Guang Min Liu ◽  
Hong Qi

At present the point source soil contaminations by toxic chemicals are very serious, and many methods are used for the rapid disposal. In recent years, Fenton’s reagent has been paid more and more attention because of its high oxidative potential and simplicity. In this work, pentachlorophenol (PCP) was used to simulate contaminated soils, and a tilted soil reactor was designed to study its decomposition by Fenton’s reagent. The effects of six variables on PCP degradation were evaluated: (1) initial soil-water ratio; (2) reaction time; (3) H2O2-Fe2+ molar ratio; (4) dosing method; (5) reaction tank rotating speed and (6) initial H2O2 concentration, and the optimum operating conditions were identified. However, further research is required for practical application.


2021 ◽  
Vol 2021 ◽  
pp. 1-16
Author(s):  
Maryam Haghighi ◽  
Mehranoosh Fereidooni

In this study, ZSM-22 was synthesized using N,N-diethylaniline as a template through a hydrothermal method. The proton and various metals such as zirconium, strontium, and iron were immobilized on the surface of obtained zeolites through the ion exchange method. The catalysts were studied by Fourier-Transform Infrared Spectroscopy (FT-IR), X-Ray Diffraction (XRD), Brunauer–Emmett–Teller (BET) adsorption isotherms, Transmission Electron Microscope (TEM), Scanning Electron Microscope (SEM), Inductively Coupled Plasma-Optical Emission Spectrometry (ICP-OES) elemental analysis, and Temperature-Programmed Desorption of ammonia (TPD-NH3) technique for determining the number of acid sites. In the esterification reaction of oleic acid, the operating conditions such as catalyst dosage, temperature, molar ratio of methanol to oil, and reaction time were optimized and adjusted at 11 wt%, 70°C, 10 : 1, and 48 h subsequently. The maximum yield% of 48.07% was achieved in the presence of Zr-H-ZSM-22 at optimum conditions. In order to improve the efficiency of three zeolites Zr-H-ZSM-22, Fe-H-ZSM-22, and Sr-H-ZSM-22, the core-shell structures with SiO2 coating were prepared. Zr-H-ZSM-22@SiO2 was less active than Zr-H-ZSM-22 due to the SiO2 coverage of Lewis active sites.


Author(s):  
Nikunj P Tanna ◽  
S. Mayadevi

Modeling of an esterification reaction in a batch pervaporation membrane reactor (PVMR), and an analysis of the PVMR performance under different reaction conditions for different membrane characteristics are presented. Esterification of ethyl alcohol with acetic acid was considered as the model reaction. The PVMR performance for this reaction could be represented by a 2-step series model. The PVMR performance was similar to that of the batch reactor when both the reactors were in the kinetic regime. However, the performance of the PVMR was superior to that of the batch reactor when both were in the intermediate/equilibrium regime of the reaction. In these regions, the PVMR performance was influenced/limited by the membrane flux and selectivity. The analysis showed that the membrane flux affected the PVMR performance in the intermediate region and the membrane selectivity affected the performance in the equilibrium regime. Further, the limitations introduced by a low-flux membrane could be overcome by appropriate selection of the membrane area and that due to poor selectivity could be compensated to a certain extent by adjusting the feed ratio.


2002 ◽  
Vol 46 (9) ◽  
pp. 323-330 ◽  
Author(s):  
A.F. Aydin ◽  
M. Altinbas ◽  
M.F. Sevimli ◽  
I. Ozturk ◽  
H.Z. Sarikaya

The purpose of this study was to investigate an effective treatment system which can be applicable to treat opium alkaloid industry (OAI) effluents characterised with high COD, TKN, dark color and non-biodegradable organic pollutants. In the first phase of the study, lab-scale anaerobic (UASBR) + aerobic (SBR) treatability studies were carried out on opium processing industry effluents. Effluent CODs from the two staged biological treatment system were relatively high (∼700 mgl−1) and additional post treatment was required. Physico-chemical treatability studies previously carried out on the effluent of opium alkaloid wastewater treatment plant, were not effective in removing residual COD and color. In the second phase of the study, the refractory organics causing higher inert COD values in the SBR effluent were additionally treated by using Fenton's Oxidation. The batch tests were performed to determine the optimum operating conditions including pH, H2O2 dosage, molar ratio of Fe2+/H2O2 and reaction time. It was found that removal efficiencies of COD and color for 30 minutes reaction time were about 90% and 95%, respectively. The ratio of H2O2/FeSO4 was determined as 200 mgl−1/600 mgl−1 for the optimum oxidation and coagulation process at pH 4. Experimental results of the present study have clearly indicated that the Fenton's oxidation technology is capable to treat almost all parts of the organics which consist of both soluble initial and microbial inert fractions of COD for opium alkaloid industry effluents. Effluents from the Fenton's Oxidation process can satisfy effluent standards for COD and color in general.


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