scholarly journals Influence of prolonged sintering time on density and electrical properties of isothermally sintered cordierite-based ceramics

2013 ◽  
Vol 45 (2) ◽  
pp. 157-164 ◽  
Author(s):  
A. Peles ◽  
N. Djordjevic ◽  
N. Obradovic ◽  
N. Tadic ◽  
V.B. Pavlovic

Mechanical activation is a commonly used and relatively fast and inexpensive procedure for sample preparation before the sintering process. Cordierite, a stoichiometric mixture of three different oxides (2MgO?2Al2O3?5SiO2) is a very attractive, widely used high-temperature ceramic material. The mechanical activation of the starting mixtures with 5.00 mass% TiO2 was performed in a high energy ball mill during 10-80 min. The applied compaction pressure before the sintering process was 2t/cm2, based on our recent investigation. The sintering process was performed at 1350oC for 2h and 4h in air atmosphere. X-ray diffraction was used to analyze the phase composition of non-activated and 80 min activated samples, sintered for 2 and 4h, respectively. Scanning electron microscopy was performed to analyze the microstructure of both compacted and sintered samples. Atomic force microscope was used to investigate the surface of the sintered samples. This paper investigates the influence of prolonged sintering time on the densities of the sintered samples, along with electrical properties.

2015 ◽  
Vol 47 (1) ◽  
pp. 15-22 ◽  
Author(s):  
N. Obradovic ◽  
N. Djordjevic ◽  
A. Peles ◽  
S. Filipovic ◽  
M. Mitric ◽  
...  

Due to its characteristics, cordierite, 2MgO?2Al2O3?5SiO2, is a high-temperature ceramic material of a great scientific interest. Mechanical activation of the starting mixtures containing 5.00 mass% TiO2 was performed in a high-energy ball mill for 10 minutes. The compaction pressure varied from 0.5 to 6tcm-2 (49-588 MPa). The sintering process was performed at 1350?C for four hours in the air atmosphere. The phase composition of the activated and sintered samples was analyzed using X-ray diffraction. Scanning electron microscopy was used to analyze the microstructure of both compacted and sintered samples. The authors have investigated the influence of compaction pressure on the sintered samples and their electrical properties.


2004 ◽  
Vol 36 (2) ◽  
pp. 73-79 ◽  
Author(s):  
Zhang Zhihui ◽  
LI. Nan

Magnesium aluminate (MA) spinel is synthesized by reaction sintering from alumina and magnesia. The effects of mechanical activation of Al2O3 on reaction sintering were investigated. Non-milled a - Al2O3 and a - Al2O3 high-energy ball milled for 12h, 24h and 36h were mixed with a MgO analytical reagent according to the stoichiometric MA ratio, respectively and pressed into billets with diameters of 20mm and height of 15mm. The green-body billets were then sintered at high temperature in an air atmosphere. The results show that bulk density, relative content of MA and grain size of MA increase with increasing high-energy ball milling time of Al2O3. However prolonged milling time over 24h has a small beneficial effect on the densification of MA. Bulk density and grain size of a sample of a- Al2O3 milled for 24h are 3.30g/cm3 and 4-5 mm, respectively.


2013 ◽  
Vol 28 (2) ◽  
pp. 68-71 ◽  
Author(s):  
Thomas N. Blanton ◽  
Debasis Majumdar

In an effort to study an alternative approach to make graphene from graphene oxide (GO), exposure of GO to high-energy X-ray radiation has been performed. X-ray diffraction (XRD), X-ray photoelectron spectroscopy (XPS), and atomic force microscopy (AFM) have been used to characterize GO before and after irradiation. Results indicate that GO exposed to high-energy radiation is converted to an amorphous carbon phase that is conductive.


2021 ◽  
Author(s):  
Cheng Zhang ◽  
Zhaoliang Jiang ◽  
Li Zhao ◽  
Weiwei Guo ◽  
Chengpeng Zhang

Abstract Sintering process is essential to acquire the final components by stereolithography (SLA), which is a promising additive manufacturing technology for the fabrication of complex, custom-designed dental implants. 3Y-ZrO2 ceramics at different sintering behaviors in air atmosphere were successfully obtained in this study. Firstly, the curing properties of homemade pastes were studied, and the penetration depth and critical exposure of the pastes were calculated as 17.2 μm and 4.80 mJ/cm2, respectively. The green ceramic parts were performed at 154 mW laser power and 6000 mm/s scanning speed. Then, the dimensional accuracy, surface quality, and mechanical properties of 3Y-ZrO2 ceramics were investigated. The shrinkages of length, width, and height were 26%~27 %, 30%~31 %, and 27%~33 % in sintered ceramics, respectively. The Ra values of XOY, YOZ, and XOZ surfaces showed an anisotropic feature, and they were smallest as 0.52 μm, 2.40 μm, and 2.46 μm, respectively. Meanwhile, the mechanical properties presented a similar trend that they grew first and then dropped at various sintering behaviors. The optimal parameters were 1500 ℃, 60 min, and 4 ℃/min, and the maximum relative density of 96.18 %, Vickers hardness of 12.45 GPa, and fracture toughness of 6.35 MPa·m1/2 were achieved. Finally, the X-ray diffraction (XRD) and energy-dispersive spectroscopy (EDS) analysis demonstrated that no change was observed in crystal transformation and phase composition, and the organic was completely removed in sintered ceramics. This research is expected to provide a technical guide for the fabrication of ceramics for dental implants using SLA technique.


2019 ◽  
Vol 18 (03n04) ◽  
pp. 1940067
Author(s):  
P. Vitiaz ◽  
N. Lyakhov ◽  
T. Grigoreva ◽  
E. Pavlov

The interaction between a solid inert metal Ir and an active liquid metal Ga during mechanical activation in a high-energy planetary mill is studied by X-ray diffraction and scanning electron microscopy with high-resolution energy dispersive X-ray microanalysis. The effect of mechanical activation on the formation of GaxIry intermetallic compounds and GaxIry/Ir composites and their solubility in acids was investigated. The subsequent extraction of Ga from intermetallic compounds and composites in the mixture of concentrated acids [Formula: see text] makes it possible to produce nanoscale Ir.


2012 ◽  
Vol 05 ◽  
pp. 496-501 ◽  
Author(s):  
S. SHEIBANI ◽  
S. HESHMATI-MANESH ◽  
A. ATAIE

In this paper, the influence of toluene as the process control agent (PCA) and pre-milling on the extension of solid solubility of 7 wt.% Cr in Cu by mechanical alloying in a high energy ball mill was investigated. The structural evolution and microstructure were characterized by X-ray diffraction (XRD) and scanning electron microscopy (SEM) techniques, respectively. The solid solution formation at different conditions was analyzed by copper lattice parameter change during the milling process. It was found that both the presence of PCA and pre-milling of Cr powder lead to faster dissolution of Cr . The mean crystallite size was also calculated and showed to be about 10 nm after 80 hours of milling.


2010 ◽  
Vol 2010 ◽  
pp. 1-8 ◽  
Author(s):  
M. Mhadhbi ◽  
M. Khitouni ◽  
L. Escoda ◽  
J. J. Suñol ◽  
M. Dammak

A nanostructured disordered Fe(Al) solid solution was obtained from elemental powders of Fe and Al using a high-energy ball mill. The transformations occurring in the material during milling were studied with the use of X-ray diffraction. In addition lattice microstrain, average crystallite size, dislocation density, and the lattice parameter were determined. Scanning electron microscopy (SEM) was employed to examine the morphology of the samples as a function of milling times. Thermal behaviour of the milled powders was examined by differential scanning calorimetry (DSC). The results, as well as dissimilarity between calorimetric curves of the powders after 2 and 20 h of milling, indicated the formation of a nanostructured Fe(Al) solid solution.


2012 ◽  
Vol 182-183 ◽  
pp. 319-322
Author(s):  
Yu Shan Li

A mixture of expanded graphite (EG) and iron powders was ball-milled in a high-energy mill under an air atmosphere and subsequently annealed under a vacuum atmosphere. The products were characterized by scanning electron microscopy (SEM) and X-ray diffraction (XRD), and their anti-friction effect used as lubricating additive was investigated by using a tribo-tester. On the surface of the products, graphite encapsulated iron nanoparticles with a size range of 50-150 nm were formed. Compared with only milled EG/Fe powders, the products exhibit a higher crystallinity of graphite and iron. The products have a marked anti-friction effect, and this effect is better than that of the only milled EG/Fe powders.


1993 ◽  
Vol 8 (2) ◽  
pp. 307-313 ◽  
Author(s):  
K. Aoki ◽  
A. Memezawa ◽  
T. Masumoto

An intermetallic compound c–NiZr and a mixture of elemental powders of nickel and zirconium [Ni50Zr50 (at. %)] have been mechanically ground (MG) and mechanically alloyed (MA), respectively, using a high-energy ball mill in various atmospheres. The products were characterized by x-ray diffraction, transmission electron microscopy, differential scanning calorimetry, and chemical analysis as a function of milling time. An amorphous a–NiZr alloy was prepared by both MG and MA in an argon atmosphere. By MG of NiZr, an amorphous nitride a–NiZrN0.15 was synthesized in a nitrogen atmosphere, while a crystalline hydride c–NiZrH3 was formed in a hydrogen atmosphere. On the other hand, ZrN and ZrH2 were formed by MA in a nitrogen and a hydrogen atmosphere, respectively. The amorphization reaction was observed between ZrH2 and Ni by further MA in a hydrogen atmosphere, and a mixture of a–NiZrxHy (x < 1) and ZrH2 was obtained. However, no amorphization was observed by MA between ZrN and Ni in a nitrogen atmosphere. The effects of the milling atmosphere on the phase formations during MG and MA are discussed based on the gas absorption rate.


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