scholarly journals Energy analysis of heat exchanger in a heat exchanger network

2018 ◽  
Vol 22 (5) ◽  
pp. 1999-2011 ◽  
Author(s):  
Martina Rauch ◽  
Antun Galovic

For many years now, heat exchanger optimization has been a field of research for a lot of scientists. Aims of optimization are different, having in mind heat exchanger networks with different temperatures of certain streams. In this paper mathematical model in dimensionless form is developed, describing operation of one heat exchanger in a heat exchanger network, with given overall area, based on the maximum heat-flow rate criterion. Under the presumption of heat exchanger being a part of the heat exchanger network, solution for the given task is resting in a possibility of connecting an additional fluid stream with certain temperature on a certain point of observed heat exchanger area. The connection point of additional fluid stream determines the exchanging areas of both heat exchangers and it needs to allow the maximum exchanged heat-flow rate. This needed heat-flow rate achieves higher value than the heat-flow rate acquired by either of streams. In other words, a criterion for the existence of the maximum heat-flow rate, as a local extremum, is obtained within this mathematical model. Results of the research are presented by the adequate diagrams and are interpreted, with emphasis on the cases which fulfill and those which do not fulfill the given condition for achieving the maximum heat-flow rate.

2016 ◽  
Vol 24 (01) ◽  
pp. 1650002 ◽  
Author(s):  
Andrea Diani ◽  
Luisa Rossetto ◽  
Roberto Dall’Olio ◽  
Daniele De Zen ◽  
Filippo Masetto

Cross flow heat exchangers, when applied to cool data center rooms, use external air (process air) to cool the air stream coming from the data center room (primary air). However, an air–air heat exchanger is not enough to cope with extreme high heat loads in critical conditions (high external temperature). Therefore, water can be sprayed in the process air to increase the heat dissipation capability (wet mode). Water evaporates, and the heat flow rate is transferred to the process air as sensible and latent heat. This paper proposes an analytical approach to predict the behavior of a cross flow heat exchanger in wet mode. The theoretical results are then compared to experimental tests carried out on a real machine in wet mode conditions. Comparisons are given in terms of calculated versus experimental heat flow rate and evaporated water mass flow rate, showing a good match between theoretical and experimental values.


2018 ◽  
Vol 240 ◽  
pp. 02012
Author(s):  
Dawid Taler

Some air-cooled heat exchangers, especially in air conditioning and heating installations, heat pumps, as well as car radiators, work in a wide range of loads when the liquid flow in the tubes can be laminar, transitional or turbulent. In this paper, a semi-empirical and empirical relationship for the Nusselt number on the liquid-side in the transitional and turbulent range was derived. The friction factor in the transition flow range Rew,trb ≤ Rew ≤ Rew,tre was calculated by linear interpolation between the values of the friction factor for Rew,trb =2,100 and Rew,tre =3,000. Based on experimental data for a car radiator, empirical heat transfer relationships for the air and water-side were found by using the least squares method. The water temperature at the outlet of the heat exchanger was calculated using P-NTU (effectiveness-number of transfer units) method. The heat flow rate from water to air was calculated as a function of the water flow rate to compare it with the experimental results. The theoretical and empirical correlation for the water-side Nusselt number developed in the paper were used when determining the heat flow rate. The calculation results agree very well with the results of the measurements.


2019 ◽  
Vol 8 (3) ◽  
pp. 2950-2952

t A heat flow and fluid flow investigation of double tube heat exchanger by means of warped tape insert under the mixing water based nano fluids. In this article Aluminium oxide and Titanium oxide was used to get better performance heat exchanging device. A different mass flow rate of fluids used to conduct the experiment and gathered various surface temperature for analyses the heat flow augmentation. A heat flow rate Nano fluids 10 to 12% was enhanced compare with the plain base water. A heat flow with liquid flow Aluminum oxide was enhanced with +8% compare with the plain base water. A heat transfer characteristics titanium oxide were augment with raise of Re and 12% was augmented compare with the plain water. However heat flow and liquid flow heat exchanging device was increasing with volume of Nano fluids increased and leading to friction facto


Energies ◽  
2020 ◽  
Vol 13 (13) ◽  
pp. 3399
Author(s):  
Dawid Taler ◽  
Jan Taler ◽  
Marcin Trojan

The paper presents an analytical mathematical model of a car radiator, which takes into account various heat transfer coefficients (HTCs) on each row of pipes. The air-side HTCs in a specific row of pipes in the first and second passes were calculated using equations for the Nusselt number, which were determined by CFD simulation by the ANSYS program (Version 19.1, Ansys Inc., Canonsburg, PA, USA). The liquid flow in the pipes can be laminar, transition, or turbulent. When changing the flow form from laminar to transition and from transition to turbulent, the HTC continuity is maintained. Mathematical models of two radiators were developed, one of which was made of round tubes and the other of oval tubes. The model allows for the calculation of the thermal output of every row of pipes in both passes of the heat exchangers. Small relative differences between the total heat flow transferred in the heat exchanger from hot water to cool air exist for different and uniform HTCs. However, the heat flow rate in the first row is much higher than the heat flow in the second row if the air-side HTCs are different for each row compared to a situation where the HTC is constant throughout the heat exchanger. The thermal capacities of both radiators calculated using the developed mathematical model were compared with the results of experimental studies. The plate-fin and tube heat exchanger (PFTHE) modeling procedure developed in the article does not require the use of empirical correlations to calculate HTCs on both sides of the pipes. The suggested method of calculating plate-fin and tube heat exchangers, taking into account the different air-side HTCs estimated using CFD modelling, may significantly reduce the cost of experimental research for a new design of heat exchangers implemented in manufacturing.


2012 ◽  
Author(s):  
Sharifah Rafidah Wan Alwi ◽  
Muhammad Azan Tamar Jaya ◽  
Zainuddin Abdul Manan

Kilang penapisan minyak sawit lazimnya melibatkan proses penggunaan tenaga yang tinggi. Peningkatan kecekapan tenaga adalah amat penting bagi memastikan keuntungan tercapai. Kertas kerja ini menggunakan teknik analisis jepit bagi memaksimumkan penggunaan semula haba dan meningkatkan kecekapan sistem rangkaian haba sedia ada di kilang penghasilan minyak sawit, tertakluk kepada kekangan–kekangan proses. Langkah–langkah yang terlibat ialah penetapan sasaran guna semula haba maksimum diikuti dengan reka bentuk rangkaian haba yang ekonomik. Aplikasi teknik berkenaan kepada kilang penghasilan minyak sawit telah menghasilkan pengurangan penggunaan haba panas dan sejuk sebanyak 700 kW (21%), atau penjimatan kos utiliti sebanyak RM370,787, dengan pelaburan kapital sebanyak RM656,293 dan jangka pulangan balik selama 1.77 tahun. Kata kunci: Analisis jepit; minyak kelapa sawit; sedia ada; rangkaian pemindahan haba; kitar semula haba maksimum A palm oil refinery involves energy–intensive processes. Maximizing thermal efficiency of palm oil refinery is crucial for the plant profitability. This work implements a pinch analysis retrofit technique to maximize heat recovery and thermal efficiency of a palm oil refinery, subject to the existing process constraints. The procedures involve setting the maximum heat recovery targets and cost–effective retrofit of the heat exchanger network (HEN). Application of the technique on a palm oil refinery results in reduction of 700 kW (21%) heating and cooling loads or a saving of RM370,787, incurring a capital investment of about RM656,293 and a payback period of 1.77 years. Key words: Pinch analysis; palm oil; retrofit; heat exchanger network; maximum heat recovery


2018 ◽  
Vol 212 ◽  
pp. 01032 ◽  
Author(s):  
Amur Fiapshev ◽  
Olesya Kilchukova ◽  
Yuriy Shekikhachev ◽  
Marat Khamokov ◽  
Luan Khazhmetov

One of the promising areas of processing poultry and livestock waste is anaerobic digestion, which helps to prevent pollution of the natural environment, as well as to receive processing products such as gaseous fuel, biogas and highly effective biofertilizer. The use of plants for the production of biological gas as alternative sources of energy is largely determined by its design characteristics and the worked out technological regimes. The study was conducted with the aim of obtaining data on the effect of the main parameters of the biogas plant and the heat exchanger-agitator on the quality of its operation. This paper considers the thermal processes taking place in the biogas plant in which the mixing device and the heating element are combined into one unit, which allows heating and maintaining the given temperature regime more evenly due to the rotation of the heat exchanger and the transfer of biomass heat throughout the whole volume of the methane. As a result of theoretical studies of the processes of heat exchange and heat transfer taking place in the biogas plant, a mathematical model has been obtained that allows determining the distribution of the temperature of the biomass throughout the entire volume of the methane. It is established that the theoretical temperature homogeneity of the stirred medium is achieved by combining the heat exchanger and the mixing device into one unit, the design and technological parameters of which characterize the intensity of the forced motion of fermentable manure, while changing the value of thermal conductivity.


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